Difference between revisions of "Dk3qv.de"
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Ausbildung, Schulung und Technologietransfer für das technische Produktionspersonal sind hierbei ein zentraler Bestandteil des Lieferumfanges und der Kooperation. | Ausbildung, Schulung und Technologietransfer für das technische Produktionspersonal sind hierbei ein zentraler Bestandteil des Lieferumfanges und der Kooperation. | ||
| − | Werner Grosse, Gründer von IPM, ist seit 1979 als Entwicklung und Applikation Ingenieur, Fertigungsleiter, Projektleiter in der Feinpapier, Veredelung und Zigarettenindustrie tätig. Er initiierte er mehr als 46 Erfindungen, 34 sind davon als in und ausländische Patente angemeldet oder erteilt. Damit wurden neue Veredelungsverfahren, Technologien, optische Messsysteme, auch zur online dyne or Haftung Kontrolle von Kunststofffolien, verbunden mit atmungsaktiven, ventilierenden Produkteigenschaften für feinperforierte Warenbahnen, geschafft. 1991 begann seine unternehmerische Tätigkeit, was durch eine rasante Projekt und Umsatzentwicklung in 1993 die GmbH Gründung ermöglichte. Damit war die Expansion der Mikroperforationstechnik auf andere Industriebereiche der Verarbeitung und Verpackungsindustrie übertragbar. Seit 1994 gehört die GmbH zur internationalen Zuliefergruppe. | + | Werner Grosse, Gründer von IPM, ist seit 1979 als Entwicklung und Applikation Ingenieur, Fertigungsleiter, Projektleiter in der Feinpapier, Veredelung und Zigarettenindustrie tätig. Er initiierte er mehr als 46 Erfindungen, 34 sind davon als in und ausländische Patente angemeldet oder erteilt. Damit wurden neue Veredelungsverfahren, Technologien, optische Messsysteme, auch zur online dyne Messung or Haftung Kontrolle von Kunststofffolien, verbunden mit atmungsaktiven, ventilierenden Produkteigenschaften für feinperforierte Warenbahnen, geschafft. 1991 begann seine unternehmerische Tätigkeit, was durch eine rasante Projekt und Umsatzentwicklung in 1993 die GmbH Gründung ermöglichte. Damit war die Expansion der Mikroperforationstechnik auf andere Industriebereiche der Verarbeitung und Verpackungsindustrie übertragbar. Seit 1994 gehört die GmbH zur internationalen Zuliefergruppe. |
Nach vielen Jahren fruchtbarer Zusammenarbeit als geschäftsführender Gesellschafter hat Herr Grosse das Unternehmen Ende 2001 verlassen, um mit IPM neue Innovationskräfte zu bündeln und in enger technologischer Kooperation Produktionstechniken zur Zufriedenheit mit relativ großen Kunden, weltweit zu nutzen. Ebenso zur Nano oder Mikro Elektrostatik oder Laser Engineering Oberflächenbehandlung, Roboter Materialbearbeitung oder yur Veredelung von statisch ruhenden oder schnell bewegten Materialien. Über diese Tätigkeit und dem Engagement als Innovator, Ingenieur und Unternehmer hinaus, ist er Mitglied in internationalen Institutionen, die innovative, erfinderische, Schutzrecht und föderale Zielsetzungen fördern und einen ökologischen, ökonomischen Informationsaustausch pflegen. | Nach vielen Jahren fruchtbarer Zusammenarbeit als geschäftsführender Gesellschafter hat Herr Grosse das Unternehmen Ende 2001 verlassen, um mit IPM neue Innovationskräfte zu bündeln und in enger technologischer Kooperation Produktionstechniken zur Zufriedenheit mit relativ großen Kunden, weltweit zu nutzen. Ebenso zur Nano oder Mikro Elektrostatik oder Laser Engineering Oberflächenbehandlung, Roboter Materialbearbeitung oder yur Veredelung von statisch ruhenden oder schnell bewegten Materialien. Über diese Tätigkeit und dem Engagement als Innovator, Ingenieur und Unternehmer hinaus, ist er Mitglied in internationalen Institutionen, die innovative, erfinderische, Schutzrecht und föderale Zielsetzungen fördern und einen ökologischen, ökonomischen Informationsaustausch pflegen. | ||
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Zur Atmungsaktivierung, Wasserdampfdurchlässigkeit, Gasaustausch oder Ventilation, z.B. auch mit Beibehaltung der Wasserdichtigkeit, werden Verbundstoffe wie Zigaretten, Filter, beschichtete Kraft, Sack oder Verpackung Papierbahnen, Vliesstoffe oder technische Textilien mit Flächengewichten von 20 g/m2 bis zu 160 g/m2 elektrostatisch Nano oder Mikro sowie mit Laserstrahlen Mikro oder Makro perforiert. Unter elektrostatischer Nano oder Mikroperforation sind statistisch unregelmäßig verteilte, in der Größe, wenn gewünscht, mit bis zu 40 % variierende und analog hierzu unter Laser Mikro oder Makro Perforation, gleichmäßig angeordnete und im Durchmesser etwa gleichgroße, nach Möglichkeit runde, gradfreie Löcher und Lochreihen verschiedenster Anordnung zu verstehen. | Zur Atmungsaktivierung, Wasserdampfdurchlässigkeit, Gasaustausch oder Ventilation, z.B. auch mit Beibehaltung der Wasserdichtigkeit, werden Verbundstoffe wie Zigaretten, Filter, beschichtete Kraft, Sack oder Verpackung Papierbahnen, Vliesstoffe oder technische Textilien mit Flächengewichten von 20 g/m2 bis zu 160 g/m2 elektrostatisch Nano oder Mikro sowie mit Laserstrahlen Mikro oder Makro perforiert. Unter elektrostatischer Nano oder Mikroperforation sind statistisch unregelmäßig verteilte, in der Größe, wenn gewünscht, mit bis zu 40 % variierende und analog hierzu unter Laser Mikro oder Makro Perforation, gleichmäßig angeordnete und im Durchmesser etwa gleichgroße, nach Möglichkeit runde, gradfreie Löcher und Lochreihen verschiedenster Anordnung zu verstehen. | ||
| − | Bei der elektrostatischen Perforation finden im bis 1,5 mm weiten atmosphärischen Elektroden Spalt der meist dünnen oder spitzen, gegenständigen Elektrodenstifte dielektrisch geförderte Mikroendladungen mit Filamentierung zur Erzeugung eines Plasmatunnel und ionisierten Funkenstrecken Kanal im Nanosekunden Zeitfenster statt. Mit jeder hochspannungtechnischen Entladung und Deionisation bis zu | + | Bei der elektrostatischen Perforation finden im bis 1,5 mm weiten atmosphärischen Elektroden Spalt der meist dünnen oder spitzen, gegenständigen Elektrodenstifte dielektrisch geförderte Mikroendladungen mit Filamentierung zur Erzeugung eines Plasmatunnel und ionisierten Funkenstrecken Kanal im Nanosekunden Zeitfenster statt. Mit jeder hochspannungtechnischen Entladung und Deionisation bis zu 50000 Volt, deren Leistungselektronik patentiert ist, entsteht für die im Elektrodenspalt schnell durchbewegte Materialbahn eine elektrostatische Nano oder Mikroperforation mit präzise gesteuerten Energieanteilen von 0,1 bis 3,5 Milli Jaule pro erzeugter Pore, die mit nacktem menschlichen Auge unsichtbar sind, vollflächig wie auch zonenförmig in bestimmten Abständen über die Bahnbreite verteilt sein können. |
Lochgrößen bewegen sich dabei von 0.05 bis 80 Mikrometer bei Lochsequenzen von 1,5 bis 16 Million Poren pro Sekunde. Zonenanordnungen sind in Breiten von 2 bis 6 mm bei Porendichten von 120 bis 250 Poren/cm2 erreichbar, wobei Flächenperforationen oder so genannte Mikrocluster Lochdichten bis zu 3 Million Poren pro m2 oder 300 Poren/cm2 generieren. Die so erzeugten Perforationen ermöglichen Porositätsbereiche von 80 bis 2500 C.U. oder respektive 30 bis 4 Gurley bei Materialbreiten von 100 bis 2000 mm und Bewegungen bis zu 500 m/min, abhängig vom Luft oder Gasdurchsatz und Materialkonsistenz, welche die Perforierbarkeit bestimmt. Zwei oder drei Multisektionen und simultanen Doppel Materialbahn Durchlauf innerhalb jeder Sektion ermöglichen Produktion Ausbringungen je nach Materialart, Flächengewichten, Perforierfreudigkeit von 1000 bis 4000 Tonnen pro Jahr. | Lochgrößen bewegen sich dabei von 0.05 bis 80 Mikrometer bei Lochsequenzen von 1,5 bis 16 Million Poren pro Sekunde. Zonenanordnungen sind in Breiten von 2 bis 6 mm bei Porendichten von 120 bis 250 Poren/cm2 erreichbar, wobei Flächenperforationen oder so genannte Mikrocluster Lochdichten bis zu 3 Million Poren pro m2 oder 300 Poren/cm2 generieren. Die so erzeugten Perforationen ermöglichen Porositätsbereiche von 80 bis 2500 C.U. oder respektive 30 bis 4 Gurley bei Materialbreiten von 100 bis 2000 mm und Bewegungen bis zu 500 m/min, abhängig vom Luft oder Gasdurchsatz und Materialkonsistenz, welche die Perforierbarkeit bestimmt. Zwei oder drei Multisektionen und simultanen Doppel Materialbahn Durchlauf innerhalb jeder Sektion ermöglichen Produktion Ausbringungen je nach Materialart, Flächengewichten, Perforierfreudigkeit von 1000 bis 4000 Tonnen pro Jahr. | ||
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'''Laserperforation''' | '''Laserperforation''' | ||
| − | Durch Polygon umgelenkte, gepulste, fokussierte Laserstrahlen sind mit im Markt angebotene Anlagen Lochgrößen von 60 bis 200 Mikrometer bei Lochdichten von typischer Weise 10 bis 30 Löcher pro cm, Lochsequenzen von | + | Durch Polygon umgelenkte, gepulste, fokussierte Laserstrahlen sind mit im Markt angebotene Anlagen Lochgrößen von 60 bis 200 Mikrometer bei Lochdichten von typischer Weise 10 bis 30 Löcher pro cm, Lochsequenzen von 100000 bis 500000 Löchern pro Sekunde, bei maximal 16 Laserlochreihen über die Materialbreite verteilt, realisierbar. Damit genierte Luftdurchlässigkeiten betragen 100 bis 3000 C.U. bei Materialbreiten in der Regel von 100 bis 1500 mm bei relativ hohen Bewegungen bis 10 Metern pro Sekunde, abhängig von verschiedenen Parametern. Mit Entwicklung des patentierten IPM Dual Hochleistung Lasermultiplexer und optischer Eingangsleistung bis zu 8 KW, bei Co2 Laserstrahlquelle mit 10.6 μm oder anderer Wellenlänge und Lasertyp, ist es erstmalig möglich bis zu 200 separierte optische Laserstrahl Ausgänge zu realisieren, mit denen Mikroperforationen und andere Bearbeitungen wie Schneiden, Schweißen, Hochgeschwindigkeit Bohren, Abtragen, Trennen, Fügen, Vergüten, Polieren in bis zu 5000 mm in X/Y Richtung machbar sind. |
| − | Dies sowohl in Kunststofffen, Folien, Papier, Stahl, Edelstahl, Aluminium, Keramik, Solarzellen, Glas, Kupfer, Messing, Silizium, Bronze, Druckguss, Werkzeugstahl, Holz und andere. Hierbei werden im auf zwei Ebenen bestehenden Vakuum Multiplexer mit hoch rotierenden Dualstrahlteiler bis zu 200 Laser Einzelstrahlen erzeugt und über flexible Hohlfaser dem Bearbeitungsort zugeführt, deren exakte Positionierung ein Robotersystem, Mikro Fokussierung beinhaltet. So sind jetzt Lochsequenzen bis zu 2 Millionen pro Sekunde, Lochgrößen von 60 bis 100 Mikrometer, Lochdichten von typisch 10 bis 30 Löcher pro cm, Porositäten von 100 bis | + | Dies sowohl in Kunststofffen, Folien, Papier, Stahl, Edelstahl, Aluminium, Keramik, Solarzellen, Glas, Kupfer, Messing, Silizium, Bronze, Druckguss, Werkzeugstahl, Holz und andere. Hierbei werden im auf zwei Ebenen bestehenden Vakuum Multiplexer mit hoch rotierenden Dualstrahlteiler bis zu 200 Laser Einzelstrahlen erzeugt und über flexible Hohlfaser dem Bearbeitungsort zugeführt, deren exakte Positionierung ein Robotersystem, Mikro Fokussierung beinhaltet. So sind jetzt Lochsequenzen bis zu 2 Millionen pro Sekunde, Lochgrößen von 60 bis 100 Mikrometer, Lochdichten von typisch 10 bis 30 Löcher pro cm, Porositäten von 100 bis 1000 C.U. bis zu 400 m/min und Materialbreiten bis 2000 mm machbar. |
| − | Damit ist eine vorteilhafte Basis geschafft, um | + | Damit ist eine vorteilhafte Basis geschafft, um 25000 Meter Jumbo Rollen an der Ab und Aufwicklung non stopp zu veredeln, was 2000 bis 4000 Tonnen pro Jahr von Feinpapieren oder Verbundstoffen in hi-tech Produktionsmaschine LPM-1 bei geringen Papierausschuss von kleiner 0.5 % mit Qualitätszertifizierung einer jeder Produktionsrolle ermöglicht. Hierbei ist das patent angemeldete, inline Sensor Permeabilität Prozessmesssystem OPSS-1 in traversierender Ausführung zur präzisen Positionskontrolle aller Perforationlinien sowie moderater Erfassung aller Porositätprofile ein integraler Bestandteil der ISO Qualitätskontrolle und Datenauswertung zum Ende einer jeden Produktionsrolle. Eine weitere, zum patentangemeldete Entwicklung stellt die Mikro-Laser-Line Strahlauslenkung MLL-1 dar, welche einen nicht geradlinigen Laserstrahlverlauf und damit verbundene Lochreihenanordnung ohne Galvanometer oder Piezo Aktuatoren bis zu 4000 Hz beansprucht. |
'''Marktanwendungen and anti counterfeit Plagiate''' | '''Marktanwendungen and anti counterfeit Plagiate''' | ||
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'''Optische Qualitätskontrolle von Permeabilitätscluster''' | '''Optische Qualitätskontrolle von Permeabilitätscluster''' | ||
| − | Permeable naturporöse, Gas oder Wasserdampf durchlässige, Mikroperforierte Warenbahnen oder Verpackungsstoffe bewegen sich bis zu 10 Metern pro Sekunde bei Breiten bis zu 5.000 mm, so dass sich pneumatische, Über, Unterdruck oder Jetstream Systeme oder andere Materialberührende Prozessmessungen als | + | Permeable naturporöse, Gas oder Wasserdampf durchlässige, Mikroperforierte Warenbahnen oder Verpackungsstoffe bewegen sich bis zu 10 Metern pro Sekunde bei Breiten bis zu 5.000 mm, so dass sich pneumatische, Über, Unterdruck oder Jetstream Systeme oder andere Materialberührende Prozessmessungen als online Kontrolle exorbitant schwierig gestalten. IPM hat optische Messverfahren und Sensoren in stationärer oder Traversausführung als OPSS-1 und OPRL-1 entwickelt, im Markt eingeführt und zur Patentanmeldung gebracht, mit denen in-situ Produktionskontrollen und ISO Produktzertifizierung mit einer Reproduzierbarkeit unter 2% praktiziert sind. |
| − | Damit sind Luftdurchlässigkeit Messbereiche von 80 C.U. bis 5.000 C.U. oder 100 bis 2 Gurley in Kombination von hybrid Multispektral und Intensität Sensoren, Profilerfassung mit Auflösungen kleiner 0.1 mm mittels integriertem Präzision Linienlaser, CCD Zeile, intelligente DSP, FPGA Multicontroller Sensorelektronik, Firmware, RS 232, RS 485, high-speed Links, CAN, Profibus, Ethernet Busanbindung bei scanning speeds von 20 bis zum | + | Damit sind Luftdurchlässigkeit Messbereiche von 80 C.U. bis 5.000 C.U. oder 100 bis 2 Gurley in Kombination von hybrid Multispektral und Intensität Sensoren, Profilerfassung mit Auflösungen kleiner 0.1 mm mittels integriertem Präzision Linienlaser, CCD Zeile, intelligente DSP, FPGA Multicontroller Sensorelektronik, Firmware, RS 232, RS 485, high-speed Links, CAN, Profibus, Ethernet Busanbindung bei scanning speeds von 20 bis zum 1000 mm pro Sekunde realisiert. Der Industrie PC und deren Prozesssoftware kommuniziert mit dem OPSS-1 Sensorkopf, steuert gleichzeitig die Traversachse, wobei ein weiterer Controller die Trendnachführung als feed-back und close-loop Steuerung zur weitgehenden Konstanthaltung der Produktmessgröße übernimmt. |
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| − | IPM is a | + | IPM is a hi-tech engineering company, based in Germany and Asia, specialized, with highly skilled technicians and engineers who, with competent partners in Germany and China, develop, design, tailor made, manufacture, install and commission micro electrostatic cluster or laser perforation systems/machines for fast moving paper webs or other material treatment. As well with sophisticated, intelligent sensor scanner porosity measuring technology for global sales and potential customers as ready-to-use projects. |
'''Strong hands-on engineering, demanding time at clients side, qualification, training, technology transfer for maintenance and operation personnel quality/quantity control are an essential part of our services for prosperous long-term cooperation with global clients.''' | '''Strong hands-on engineering, demanding time at clients side, qualification, training, technology transfer for maintenance and operation personnel quality/quantity control are an essential part of our services for prosperous long-term cooperation with global clients.''' | ||
| − | The founder of IPM, Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser processes as well in optical inline porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in research assignments he initiated more than 46 inventions, more than 34 patents, outside of Europe and in China as well. Thanks patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and vision control systems has been developed. | + | The founder of IPM, Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser processes as well in optical inline porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in research assignments he initiated more than 46 inventions, more than 34 patents, outside of Europe and in China as well. Thanks patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and vision control systems has been developed. It includes world wide new optical dyne measurement process at fast moving plastic films and foils. |
After he became a self-employer and entrepreneur in 1992, the GmbH was established in 1993. This resulted in an expansion of micro electrostatic perforation technology into application fields such as filter, cigarette, tipping, packaging, printing, sack, bag, food and non-woven for paper refinement and packaging industry. Since 1994 the GmbH belong to an international supplier group. | After he became a self-employer and entrepreneur in 1992, the GmbH was established in 1993. This resulted in an expansion of micro electrostatic perforation technology into application fields such as filter, cigarette, tipping, packaging, printing, sack, bag, food and non-woven for paper refinement and packaging industry. Since 1994 the GmbH belong to an international supplier group. | ||
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'''Cooperation''' | '''Cooperation''' | ||
| − | IPM is searching for strategic business partnerships with expansion in micromachining, material processing, treatment and production technology for unique applications and product characteristics in certain market segments. These may rewind, printing machine manufacture, force measurement, power | + | IPM is searching for strategic business partnerships with expansion in micromachining, material processing, treatment and production technology for unique applications and product characteristics in certain market segments. These may rewind, printing machine manufacture, force measurement, power electronics, high automation, mechanical electrical engineering, drives, switching units, textile and flexible packaging or process orientated companies. Preferable in regions as China, Indonesia, Malaysia, Thailand, Vietnam, India were excellent condition are partly available in industrial fields of electrostatic or laser micro material treatments. It includes existent partnerships in laser perforation or surface treatment technology with Chinese laser manufacturer. Regions as South America or East Europe would also be an attractive option. Starting capital or financial support is not required, but a functioning, fair partnership for acquisition of new clients, launch production technology to obtain unique product characteristics and improve turnovers. We will be pleased to exchange further details by e-mail. |
| − | Existent business contacts: China, Indonesia, USA, France, Spain, Germany, Russia, Vietnam | + | Existent business contacts: China, Indonesia, USA, France, Spain, Germany, Russia, Vietnam, Malaysia, India, Argentina, Chile, Cuba, Venezuela, Mexico, Brazil, Thailand, Ukraine. Specific information is to find on our websites. |
'''Material treatment and microperforation in cluster systems''' | '''Material treatment and microperforation in cluster systems''' | ||
| − | Web material as regenerated cellulose film, filter, cigarette, tipping, roll-your-own RYO, make | + | Web material as regenerated cellulose film, filter, cigarette, tipping, roll-your-own RYO, make your own MYO, wall, decoration, transparent, coated, laminate, sack, bag or packaging paper, bonded fabrics, spun bonded non-woven, food, fruit, medical, under roof house or agriculture vegetable covering, packs, technical textiles, fabrics, laminate with base weights 20 g/m2 up 180 g/m2, thicknesses 10 up 80 microns, up to 20 g/m2 LPDE coatings are perforate electro statically micro, or by laser with micro or macro holes for wide range of application purposes. |
'''Technology''' | '''Technology''' | ||
| − | ELECTROSTATIC NANO MICRO CLUSTER PERFORATION or material treatment, based at micro discharging and sparking, plasma tunnel effects with gas atomic ionization in nano second time windows. The pores are normally statistical irregularly distributed in controlled size ranges from 0.05 | + | ELECTROSTATIC NANO MICRO CLUSTER PERFORATION or material treatment, based at micro discharging and sparking, plasma tunnel effects with gas atomic ionization in nano second time windows. The pores are normally statistical irregularly distributed in controlled size ranges from 0.05 up 80 microns diameter and analogically, under LASER or MICRO or MACRO PERFORATION, arranged in diameter sizes from 60 up 200 microns, at best non-inclined holes und holes rows of diverse arrangement comprehension. For the naked human eye invisible electrostatic nano or micro perforations may be arranged in areas or zone bands with specific distances within its web. Controlled pore sizes in wide ranges from 0.050 up 80 micron diameters by holes sequences up to 16 million pores per second and 0.1 up 3 mill Joule discharge energy for each pore. Process and power electronics patent grant with DE10328937. |
'''Performance''' | '''Performance''' | ||
| − | Arrangements of zones are usually carried out in width from 2 to 6mm and pores density of 15 up to 250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface-all-over design. Electro static perforations allow porosity levels from 80 | + | Arrangements of zones are usually carried out in width from 2 to 6mm and pores density of 15 up to 250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface-all-over design. Electro static perforations allow porosity levels from 80 up 2500 Coresta Units (ml/min/2cm2, 1000Pa), equality from 40 down to 3 Gurley material web widths from 100 up 2000 mm at web speeds of up to 500 m/min, depending on porosity and material consistency in relation to its ability to perforate. |
'''Physical Properties''' | '''Physical Properties''' | ||
| − | One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic micro cluster perforation. Which means pore sizes from 0.050 | + | One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic micro cluster perforation. Which means pore sizes from 0.050 up 80 microns diameter by up to 5 million per square meter. This is due to the water greater surface tension which hampers the permeation through the relatively small micro pores. These and other physical advantages of the relatively small pores necessarily demand the application of the cluster perforation method because alternative perforation or processes are NOT feasible, too expensive or simply uneconomical and would not lead to a successful application. |
'''Products, applications, advantages''' | '''Products, applications, advantages''' | ||
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'''Differences and system integration''' | '''Differences and system integration''' | ||
| − | It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. Moving material web base weights from 20 | + | It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. Moving material web base weights from 20 up 180 grams per square meters by thicknesses 10 up 80 microns are possible to use. Including defect inspection, process automation, moisture vapor transmission rate, abrasion resistance of lamination, water proof, ventilated or breathable fabrics. Our state-of-the-art industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labeling, complex production lines or other machines and production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features and properties. |
'''Micro laser perforation technology''' | '''Micro laser perforation technology''' | ||
| − | Laser perforation in general, possible to perforate by pulsed or enlarged focused laser beams are holes sizes from 60 | + | Laser perforation in general, possible to perforate by pulsed or enlarged focused laser beams are holes sizes from 60 up 200 microns at density of holes of typically 10 up 30 holes per cm, holes sequences 100000 up 500000 holes per second at a maximal of 16 punctured rows by laser distributed over the material web width with traditional systems or machines. Means in cigarette, tipping, plug wrap, filter, packaging, packs, tear tape, plastic and other material webs. With porosity levels from 100 up 3000 C. U., normally in web widths from 100 up 500 mm at web speeds of up to 600 m/min, depending on porosity and material consistency in relation to its ability to perforate. |
'''IPM’s laser cluster material treatment and microperforation technology''' | '''IPM’s laser cluster material treatment and microperforation technology''' | ||
| − | LPM-1 is patent granted DE102004001327 and operates with quadruple Co2 carbon or other laser beam inputs up to 4 Kilowatt to a high power twin vacuum level multiplexer to generate up to 200 individual laser output channels, perforation rows across the web material, combines automatic positioned laser perforation heads, focus setting, web speeds up to 400 m/min, web widths up to | + | LPM-1 is patent granted DE102004001327 and operates with quadruple Co2 carbon or other laser beam inputs up to 4 Kilowatt to a high power twin vacuum level multiplexer to generate up to 200 individual laser output channels, perforation rows across the web material, combines automatic positioned laser perforation heads, focus setting, web speeds up to 400 m/min, web widths up to 2000 mm, up to 2.5 Million holes per second, jumbo roll-by-roll production, optical inline permeability as perforation line position control, porosity feedback, hi-tech automation level and other features. Each laser micro perforation lines can archive 100 up 1000 C.U. |
'''Industry fields''' | '''Industry fields''' | ||
| − | The conception of high power twin level laser beam multiplexer enables hundred options in other industry application fields as cutting, cut-off, welding, surface finishing, high | + | The conception of high power twin level laser beam multiplexer enables hundred options in other industry application fields as cutting, cut-off, welding, surface finishing, high speed drilling, ablation, cleaning, micromachining, polishing, forming, melting, surface treatment, roughness improvement. Each of 200 single laser beams is coupled via flexible hollow fibers allows treatment processes or microperforation heads easy to position in X across and in Y direction of running web or static placed sheet material. The automatic processes, equipments and devices open now outstanding possibilities in industry, metal, plastic, domestic, tobacco product, medical, hygienic, wall covering, security cards, bank notes or food application. LPM-1 means cluster material treatment at wide web, large area, surface or whole material treatment, high power dual rotation laser beam splitter, twin multiplexer level, CO2, YAG, EXCIMER, DIODE, SOLID STATE laser with multiple optical inputs, flexible hollow waveguide fiber, HCW, HWG and up to 200 output channels. |
Material treatment with robot handling for stainless steel, ceramic, aluminum, wafer, glass, ceramic, brass, copper, wafer, silicon, plastic sheets, titanium, jewelry, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining, hybrid laser cutting machines or stand along systems. | Material treatment with robot handling for stainless steel, ceramic, aluminum, wafer, glass, ceramic, brass, copper, wafer, silicon, plastic sheets, titanium, jewelry, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining, hybrid laser cutting machines or stand along systems. | ||
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'''Anti piracy counterfeiting design and cluster system''' | '''Anti piracy counterfeiting design and cluster system''' | ||
| − | As known offline laser perforation machines or processes generating strait holes lines in web direction of the running tipping or other material sheets. Excluding spray laser designs which looks similar as random holes into certain zone areas as electrostatic perforation. The world wide new and patent pending DE102004012081 Micro Laser Line technology generating cluster pattern, micro holes, sinus, waves, zigzag, cryptograms, logos, holograms, brand names or other kind of perforation designs in web direction which can look like as a group of micro laser lines. Concerned tipping paper means non coaxial circumference at the cigarette filter. New beam divert moving, scanning, flipping elements control each single laser perforation lines in across material direction which are precise focused for micro holes in ranges from 50 | + | As known offline laser perforation machines or processes generating strait holes lines in web direction of the running tipping or other material sheets. Excluding spray laser designs which looks similar as random holes into certain zone areas as electrostatic perforation. The world wide new and patent pending DE102004012081 Micro Laser Line technology generating cluster pattern, micro holes, sinus, waves, zigzag, cryptograms, logos, holograms, brand names or other kind of perforation designs in web direction which can look like as a group of micro laser lines. Concerned tipping paper means non coaxial circumference at the cigarette filter. New beam divert moving, scanning, flipping elements control each single laser perforation lines in across material direction which are precise focused for micro holes in ranges from 50 up 120 microns. All to uses for laser sources and types as Co2, YAG, EXCIMER, UV, FIBER, SOLID STATE or DIODE. |
'''Super high-speed Co2 laser beam control''' | '''Super high-speed Co2 laser beam control''' | ||
| − | Technologically as ultra | + | Technologically as ultra high scan speeds up to 4000 Hz or 240000 rpm with commercial air-bearing motors. REAL galvanometer scanner alternatives, precise laser beam deflection up to 4 Kilowatt Co2 by high dynamic performances. From 8 up 15 mm laser beam aperture diameter, advantage beam quality factor M2 less 0.9 for focus spots down to 60 micron. Absolute diffraction limits, because small focused spot sizes which are proportional inversely of laser beam input diameter. In other words, larger laser beam apertures will produce smaller focused spot sizes, as especially needed for micro cluster perforation, drilling and other micro machining applications. |
| − | Spin actuator with special optical coating, optimized outer shape, very precise rotation balance by inner body laser ablation, hollow body with inner cavities by low mass material condition, excellent relation of stiffness-to-weight, high hardness, adapted total vibration free vacuum cylinder case, asymmetrically rotary reflection cones from 40 | + | Spin actuator with special optical coating, optimized outer shape, very precise rotation balance by inner body laser ablation, hollow body with inner cavities by low mass material condition, excellent relation of stiffness-to-weight, high hardness, adapted total vibration free vacuum cylinder case, asymmetrically rotary reflection cones from 40 up 80mm base diameter, average mirror surface roughness lower as 0.1 micron, form accuracy lower 0.01 micron, operation sequences are precise synchronize with material speed. Envelope curves of the selected perforation pattern are storage and calculated by PLC control before single holes and holes groups supervised during production processes. |
Product process advantages enable total different product indicators and milestones against other laser perforation or material treatment processes which allows significant product property, trademark indications, patent claims, unique company features in micro perforation of tipping, cigarette packaging or other paper or material. E.g. wide range of laser perforation groups as common active ventilation zone to obtain several advances in air stream distributions into cigarette filter, perfect perforation line guiding around cigarette filters or other food, domestic, industry products to assure constant porosity results. | Product process advantages enable total different product indicators and milestones against other laser perforation or material treatment processes which allows significant product property, trademark indications, patent claims, unique company features in micro perforation of tipping, cigarette packaging or other paper or material. E.g. wide range of laser perforation groups as common active ventilation zone to obtain several advances in air stream distributions into cigarette filter, perfect perforation line guiding around cigarette filters or other food, domestic, industry products to assure constant porosity results. | ||
| − | Several pattern or wave line design for different brands, number of holes or pattern with 10 or 20 per cm length are constant, porosity range 100 | + | Several pattern or wave line design for different brands, number of holes or pattern with 10 or 20 per cm length are constant, porosity range 100 up 1000 C.U., holes sizes 60 up 120 micron, holes densities from 100000 up 500000 holes per second in total.1-6 perforation pattern, lines, marks or scripts can combines a group, perforation hole, pattern quality or porosity remains in standard levels. |
| − | Other web material, substrate or products are treatable in similar processes, existent laser perforation, treatment machines are able to modify with new optical, micro mechanical and control elements. Low investment and finance budget of technical modifications because exchanges of certain elements, complete devices are adaptable on existent off-line perforation machines or other laser treatment handling systems. Capability to adapt beam divert devices or units at | + | Other web material, substrate or products are treatable in similar processes, existent laser perforation, treatment machines are able to modify with new optical, micro mechanical and control elements. Low investment and finance budget of technical modifications because exchanges of certain elements, complete devices are adaptable on existent off-line perforation machines or other laser treatment handling systems. Capability to adapt beam divert devices or units at online perforation system at cigarette making machines up 12000 cpm. |
'''OESP-1 OLP-1 multiple ventilation of mass products''' | '''OESP-1 OLP-1 multiple ventilation of mass products''' | ||
| − | Electrostatic perforation has been used since 30 years for ventilation of non-filter cigarettes to create a directed and guided air bypass. For this purpose, cigarette paper for some MYO or RYO and almost every kind of filter cigarettes tipping papers are perforated electro statically offline in zones from 2 | + | Electrostatic perforation has been used since 30 years for ventilation of non-filter cigarettes to create a directed and guided air bypass. For this purpose, cigarette paper for some MYO or RYO and almost every kind of filter cigarettes tipping papers are perforated electro statically offline in zones from 2 up 6 mm width or in rows width by uses of sealed-off laser to reduce the harmful substances such as nicotine and condensate down to countries restricted levels. Another effect is the possibility to control the degree of ventilation of cigarettes. IPM inline technology and former patents EP0460369, DE4018209 enables cigarette tipping paper perforation while cigarette making processes to reduce nicotine and condensate levels for non filter cigarettes. |
The electrostatic inline multiple perforation process opening now new possibilities for cigarette tipping paper ventilation during cigarette manufacturing by full integration of perforation equipment or cassettes. This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. Advantages, direct mechanical integration of perforation units, functional interfacing and EMI level in according of international CE conformity, EG, EN, NEC, CCC standards archiving high production efficiencies and controllable ventilation grades on highly automated cigarette machines. | The electrostatic inline multiple perforation process opening now new possibilities for cigarette tipping paper ventilation during cigarette manufacturing by full integration of perforation equipment or cassettes. This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. Advantages, direct mechanical integration of perforation units, functional interfacing and EMI level in according of international CE conformity, EG, EN, NEC, CCC standards archiving high production efficiencies and controllable ventilation grades on highly automated cigarette machines. | ||
| − | Dual IGBT power electronics and multiple perforation performances cross the strips and circumference of each cigarette, allows problem less perforations on high-speed cigarette making machines up to | + | Dual IGBT power electronics and multiple perforation performances cross the strips and circumference of each cigarette, allows problem less perforations on high-speed cigarette making machines up to 12000 cpm at MAX-S, MK9, Protos80, Protos90. |
| − | Online perforation with patent granted high-speed laser multiplexer, 8 laser lines, 10.6 microns wavelength, Co2 sealed-off e.g. M2<0.9, Coherent ULR-300 Synrad, Hans Laser, output 45 grad divert mirror, centre high | + | Online perforation with patent granted high-speed laser multiplexer, 8 laser lines, 10.6 microns wavelength, Co2 sealed-off e.g. M2<0.9, Coherent ULR-300 Synrad, Hans Laser, output 45 grad divert mirror, centre high speed spin twin beam splitter up to 1200 rpm/sec., out coupled with flexible waveguide hollow fibers, HCW, HWG, each in lengths up to 3 meters. |
'''Twin frequency shift switching converters''' | '''Twin frequency shift switching converters''' | ||
IPM develops a dual high power, high voltage, medium frequency switching converter unit which works with hybrid drives, compact EMI, EMV, NEC, CE safe semiconductor power electronic stages, supporting capacitors and high voltage ferrite transformers to generate ultra short high voltage pulses and sparking burst groups. Advantages are based on uses of standard circuits with extended semiconductors for cluster, corona substrate treatment, ac/ac, ac/dc converter, drive units, frequency, upward or downward converter, power electronics supplies, etc. | IPM develops a dual high power, high voltage, medium frequency switching converter unit which works with hybrid drives, compact EMI, EMV, NEC, CE safe semiconductor power electronic stages, supporting capacitors and high voltage ferrite transformers to generate ultra short high voltage pulses and sparking burst groups. Advantages are based on uses of standard circuits with extended semiconductors for cluster, corona substrate treatment, ac/ac, ac/dc converter, drive units, frequency, upward or downward converter, power electronics supplies, etc. | ||
| − | Industry application of electrostatic perforation, converting, drives or others uses IGBT, MOSFET, HVFET semiconductor power stages. That circuits are working as converters with extremely short power pulses 0.05 | + | Industry application of electrostatic perforation, converting, drives or others uses IGBT, MOSFET, HVFET semiconductor power stages. That circuits are working as converters with extremely short power pulses 0.05 up 15 micro second, current peaks up to 300 Amps by du/dt of 2500 Volt per micro second on a serial connected inductivity and loading condenser where the secondary ferrite transformer coils supply sparking electrodes up to 50 Kilovolt as a permanent open loop and short circuit condition. |
A safety circuit logic and two hybrid drivers allows a alternately switching of semiconductor A and B which generating consequently higher operation frequencies and power levels meanwhile electrical and thermal conditions remains on each in the same range as in single switching status. Approximately double frequency and power level condition obtains higher switching efficiencies, more perforation power, higher corona treatment level, powerful drives, frequency converters etc. depends of industry applications. | A safety circuit logic and two hybrid drivers allows a alternately switching of semiconductor A and B which generating consequently higher operation frequencies and power levels meanwhile electrical and thermal conditions remains on each in the same range as in single switching status. Approximately double frequency and power level condition obtains higher switching efficiencies, more perforation power, higher corona treatment level, powerful drives, frequency converters etc. depends of industry applications. | ||
| − | Semiconductors in high power, high current, high voltage circuits obtains in cluster perforation, surface treatment, modifications, corona, drives or other switching application frequencies up to 250 KHz, | + | Semiconductors in high power, high current, high voltage circuits obtains in cluster perforation, surface treatment, modifications, corona, drives or other switching application frequencies up to 250 KHz, 1400 Volt, power levels up to 30 Kilowatt and more. Higher power efficiencies and lower switching losses are further advantages. The precise pulse timing by a certain time windows with constant or variable frequency generates with high voltages sparking holes sizes and sequences through the fast moving material webs. Repeat frequencies of the entire circuit can up to the double switching frequency of each semiconductor. |
As well for plasma jet control, heavy ion research, switching devices, power supplies, laser diode supplies, compact switching systems, frequency converter, emergency power supplies, ultra short mega peak current, ignition, sparking, arc, compressor, emergency, train, ship, vessel power supply, generator, fuel cell, upward, downward, stabilizer, soft starter, vector, phase, inverter, servo system, motion, stepping, spindle, CNC, machine, asynchronous, standard, motor, torque, automation, remote, hybrid, plug-in, car, battery, lithium, Ion, renewable, energy, wind, solar, panel, recycling, medical equipment, membrane filtration, robotic, photovoltaic, industrial automation. The patent is granted as DE10328937. | As well for plasma jet control, heavy ion research, switching devices, power supplies, laser diode supplies, compact switching systems, frequency converter, emergency power supplies, ultra short mega peak current, ignition, sparking, arc, compressor, emergency, train, ship, vessel power supply, generator, fuel cell, upward, downward, stabilizer, soft starter, vector, phase, inverter, servo system, motion, stepping, spindle, CNC, machine, asynchronous, standard, motor, torque, automation, remote, hybrid, plug-in, car, battery, lithium, Ion, renewable, energy, wind, solar, panel, recycling, medical equipment, membrane filtration, robotic, photovoltaic, industrial automation. The patent is granted as DE10328937. | ||
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'''Sophisticated multi functional inline sensor systems''' | '''Sophisticated multi functional inline sensor systems''' | ||
| − | Patent pending DE10251610 and patent granted in China 200310104764. Stationary or scanner systems for fast moving fabrics or sheet material to detects very precise and reproduce specified product properties during production. OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral color sensors, precision line lasers, CCD image devices, DSP, ATMEL, INFINEON sensor internal controller, firmware, high-speed serial data link, scanning speeds 20 | + | Patent pending DE10251610 and patent granted in China 200310104764. Stationary or scanner systems for fast moving fabrics or sheet material to detects very precise and reproduce specified product properties during production. OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral color sensors, precision line lasers, CCD image devices, DSP, ATMEL, INFINEON sensor internal controller, firmware, high-speed serial data link, scanning speeds 20 up 500 mm per second, web widths up to 5000 mm, measuring gaps from 2 up 5 mm, optical inline detection of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges 80 up 5000 C.U. respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1mm accuracy, 0.050 up 200 microns pore diameter by up to 300 pores per cm2. With real time data determining of certain parameters, optical transmission, spectral grades, porosity integrals, envelope curves, internal calculated measuring values. |
Thus direct with close loops and feedback to power electronics of fabrics treatment units. Micro perforation or other treatment system makes it possible to compensate any changes in web treatment parameters and their partial locations so that each jumbo roll as well single, twin or quad bobbin sets can be produced quantity and quality controlled without intermediate stops in order of ISO9001/9002 certifications. | Thus direct with close loops and feedback to power electronics of fabrics treatment units. Micro perforation or other treatment system makes it possible to compensate any changes in web treatment parameters and their partial locations so that each jumbo roll as well single, twin or quad bobbin sets can be produced quantity and quality controlled without intermediate stops in order of ISO9001/9002 certifications. | ||
| − | Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to | + | Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 meters per minute by high repetition rates. That completely independent from base material properties as consistency, coloring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, spectral property, gauging thickness weight, moisture content and other known influences. |
Optical inline OPSS-1 porosity sensor scanning systems for permeability cluster control at electrostatic or laser microperforation machines, multiple color sensor head, spectral intensity, DSP, FPGA, CCD, line, precise, laser, position, material finger print detection, VIS wave length, opacity, defects, inspection, image, process software, line, camera, filter, tipping, cigarette, booklet, packaging, magazine, newspaper, media, bible, wall, decoration, Kraft, sack, filter, paper, coffee, tea, food, co-extrusion, foil, film, agriculture, cement, maize, rise, pet, domestic or other moving fabrics or web material. | Optical inline OPSS-1 porosity sensor scanning systems for permeability cluster control at electrostatic or laser microperforation machines, multiple color sensor head, spectral intensity, DSP, FPGA, CCD, line, precise, laser, position, material finger print detection, VIS wave length, opacity, defects, inspection, image, process software, line, camera, filter, tipping, cigarette, booklet, packaging, magazine, newspaper, media, bible, wall, decoration, Kraft, sack, filter, paper, coffee, tea, food, co-extrusion, foil, film, agriculture, cement, maize, rise, pet, domestic or other moving fabrics or web material. | ||
''' | ''' | ||
| − | In- | + | In-situ dyne surface tension wettability measurement''' |
| − | Method and device for optical inline tough less surface tension control ODSTM-1 in DE19543289 by which the fast moving substrate through the measuring gap. | + | Method and device for optical inline tough less surface tension control ODSTM-1 in DE19543289 by which the fast moving substrate through the measuring gap. It transmitted with a chromatic beam and spectral selected light source were two optical channels are displaced and polarized by 90 degree to each other. Both optical axles are precise and motor driven shift able in certain angles from 25 up 65 degree. The spectral light photons, transmission, extinction, absorption grades are detectable by two optical CCD imagine vision devices, integrated into the sensor case on other side of the substrate. |
'''Material condition''' | '''Material condition''' | ||
| − | At high-speed moving substrates means plastic foil, flexible, hi-tech, film, laminate, coating, bonding, labeling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MOH, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, Vinyl, Polyester, wrapping, self-adhesive tape, high strength, cross laminated, adhesive coated films, reflective or magnetic sheeting, automotive tape products, inkjet, heat sealing, security, pressure sensitive tapes for entertainment or building industry, masking or printable plastic films, polycarbonate, acrylic, extruded or polished cellulose, optical grade polycarbonate, sheets for IR or laser protection, filter sheet, imaging, capacitors, bi-oriented polystyrene sheet, multilayer co-extruded film, PVC, PETG, polyimide, tear tapes for aerospace, inner covering in aircrafts, automotive, medical, bioengineering, renewable, agriculture, marine, household, commercial, domestic, construction, high-porous membranes for uses in alkaline lithium ion batteries, fuel cells, filtration equipment. By gauges 10 | + | At high-speed moving substrates means plastic foil, flexible, hi-tech, film, laminate, coating, bonding, labeling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MOH, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, Vinyl, Polyester, wrapping, self-adhesive tape, high strength, cross laminated, adhesive coated films, reflective or magnetic sheeting, automotive tape products, inkjet, heat sealing, security, pressure sensitive tapes for entertainment or building industry, masking or printable plastic films, polycarbonate, acrylic, extruded or polished cellulose, optical grade polycarbonate, sheets for IR or laser protection, filter sheet, imaging, capacitors, bi-oriented polystyrene sheet, multilayer co-extruded film, PVC, PETG, polyimide, tear tapes for aerospace, inner covering in aircrafts, automotive, medical, bioengineering, renewable, agriculture, marine, household, commercial, domestic, construction, high-porous membranes for uses in alkaline lithium ion batteries, fuel cells, filtration equipment. By gauges 10 up 500 microns, fabric widths up to 10000 mm and web speeds up to 18 m/s. |
'''Optical properties and quality control''' | '''Optical properties and quality control''' | ||
| − | Material specific wavelength selection | + | Material specific wavelength selection 1200 up 1800 nm, material specific finger prints, molecular spectral properties, transmission, optical angle scanning, ultra low level stray scatter light detection, polarization, slot diaphragms, transverse displacements control the light beams along and far from the optical X and Y axes. The results are extreme scattering, diffraction, NIR, IR, stray light photons generation into the layer areas at both sides of the moving substrate. Their reflected and transmitted light intensities enables the determination by defined formulas and data matrixes the surface tension values in ranges from 28 up 62 mN/m or dynes which are direct associate and bond to real static values for statistical quality control (SQC). |
And this entirely independent of the material specific influences as like surface consistency, thickness, density, weight, opacity, coherence, filling, stretching, shrinkage, structure, co-extrusion, polar grouping, temperature, intrinsic motivation or viscosity, hydrophobia, hydrophilic molecules, hydrogen, moisture, water steam proof, bi-layer, polymer, patterning, nanostructure, irradiation, isotopic, catalyst, coherence, absorption, photo mask effect, radiation, resonance bands, Raman, electron spectroscopy for chemical analysis ASTM or ATR method, property, acoustic photonic liquid effects, pre material treatment as corona, plasma jet, flam treatment. | And this entirely independent of the material specific influences as like surface consistency, thickness, density, weight, opacity, coherence, filling, stretching, shrinkage, structure, co-extrusion, polar grouping, temperature, intrinsic motivation or viscosity, hydrophobia, hydrophilic molecules, hydrogen, moisture, water steam proof, bi-layer, polymer, patterning, nanostructure, irradiation, isotopic, catalyst, coherence, absorption, photo mask effect, radiation, resonance bands, Raman, electron spectroscopy for chemical analysis ASTM or ATR method, property, acoustic photonic liquid effects, pre material treatment as corona, plasma jet, flam treatment. | ||
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'''Outstanding Micro Cluster Production Technologies''' | '''Outstanding Micro Cluster Production Technologies''' | ||
| − | '''MLL-1 anti piracy micro laser treatment, line perforation''' real alternative for galvanometer or scanner, super-high speed rotate cone mirror up to | + | '''MLL-1 anti piracy micro laser treatment, line perforation''' real alternative for galvanometer or scanner, super-high speed rotate cone mirror up to 4000 Hz or 240000 rpm, cluster micro technology for holes pattern, perforation design, waves, zigzag or packages lines, cryptograms, company logos, holograms, anti piracy, counterfeiting, security paper, safety, bank note, metal sticker, printing, laminating, coating, fruit, food, bread, vegetable, agriculture covering, credit cards, transparent film, holographic paper, cigarette, tipping, filter, aluminum foil, shrinkable film, tear tape, cardboard, matrix code, identification, RFID, tag, marking, scribing, jewelry, automotive, pharmacy, golf, marina, tobacco, smoking, chemical, medical, product, electronics part, indicator, porosity contours or profile, embossing, bioengineering, membrane, filtration, focus, holographic, hinge-lid, pack. Patent pending DE102004012081. |
'''LPM-1 micro laser cluster perforator, material treatment at wide web,''' large area, surface or entire material cluster treatment, cutting, welding, drilling, ablation, cleaning, melding, high power, ultra high speed rotate quad or twin laser beam splitter, twin level vacuum multiplexer, up to 4 Kilowatt laser input, flexible hollow fibers, HGW, HCW, up to 200 output channels, Co2. Material treatment and robotic handling for stainless steel, ceramic, aluminum, wafer, gold, glass, silver, brass, copper, wafer, silicon, titanium, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining machines or stand along systems. Micro cluster perforation for all kind of paper or specific plastic web material. Patent grant DE102004001327. | '''LPM-1 micro laser cluster perforator, material treatment at wide web,''' large area, surface or entire material cluster treatment, cutting, welding, drilling, ablation, cleaning, melding, high power, ultra high speed rotate quad or twin laser beam splitter, twin level vacuum multiplexer, up to 4 Kilowatt laser input, flexible hollow fibers, HGW, HCW, up to 200 output channels, Co2. Material treatment and robotic handling for stainless steel, ceramic, aluminum, wafer, gold, glass, silver, brass, copper, wafer, silicon, titanium, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining machines or stand along systems. Micro cluster perforation for all kind of paper or specific plastic web material. Patent grant DE102004001327. | ||
| − | '''Nano Micro perforation or other material surface treatment,''' electrostatic cluster perforation, micro perforator, for cigarette, tipping, filter, packaging, plug wrap, Kraft, cement, pet, powder, sack, bag, fine and other paper, silicon or other coating, certain plastic film, laminate, porosity from 80 up to | + | '''Nano Micro perforation or other material surface treatment,''' electrostatic cluster perforation, micro perforator, for cigarette, tipping, filter, packaging, plug wrap, Kraft, cement, pet, powder, sack, bag, fine and other paper, silicon or other coating, certain plastic film, laminate, porosity from 80 up to 2500 C.U., from 50 down to 4 Gurley, hole sizes from 50 nm up to 100 micron, hole densities from 80-260 h/cm2, zone widths from 2 up 6 mm, up to 16 Million holes per Second, web speeds up to 600 m/min, web widths up to 2000 mm. Patent granted DE10328937. |
'''Twin AC/AC, AC/DC frequency shift converter high power,''' high frequency, high voltage, ultra short mega peak current, electrostatic nano or micro cluster perforation, ignition, sparking, arc, cigarette, tipping, filter, fine, packaging, paper, plug-wrap, sack, bag, Kraft, food, plastic film, foil, textile, fabrics or other product, switching converter, compressor, emergency, train, ship or vessel power supply, generator, fuel cell, upward, downward, frequency shift switching unit, stabilizer, soft starter, vector, phase, inverter, servo system, motion, stepping, machine, asynchronous, standard, motor, torque, automation, remote, gas, slab, laser, diode, stack, fiber, fibre optics, beam, material, hybrid, plug-in, battery, renewable, energy, medical equipment, membrane, filtration, robotic, photovoltaic, industrial automation, drives, IGBT, MOSFET, FRETFET, HVFET, tube, rf, hv. Patent grant DE10328937. | '''Twin AC/AC, AC/DC frequency shift converter high power,''' high frequency, high voltage, ultra short mega peak current, electrostatic nano or micro cluster perforation, ignition, sparking, arc, cigarette, tipping, filter, fine, packaging, paper, plug-wrap, sack, bag, Kraft, food, plastic film, foil, textile, fabrics or other product, switching converter, compressor, emergency, train, ship or vessel power supply, generator, fuel cell, upward, downward, frequency shift switching unit, stabilizer, soft starter, vector, phase, inverter, servo system, motion, stepping, machine, asynchronous, standard, motor, torque, automation, remote, gas, slab, laser, diode, stack, fiber, fibre optics, beam, material, hybrid, plug-in, battery, renewable, energy, medical equipment, membrane, filtration, robotic, photovoltaic, industrial automation, drives, IGBT, MOSFET, FRETFET, HVFET, tube, rf, hv. Patent grant DE10328937. | ||
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http://v3.espacenet.com/publicationDetails/biblio?CC=EP&NR=0460369&KC=&FT=E | http://v3.espacenet.com/publicationDetails/biblio?CC=EP&NR=0460369&KC=&FT=E | ||
| − | '''IPM | + | '''IPM International Perforation Management |
hi-tech engineering – China – Germany - Thailand | hi-tech engineering – China – Germany - Thailand | ||
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对离线激光/静电打孔机来说，大批量不停机的生产是能够做到从幅宽300 - 1600mm,透气度范围从80 - 5，000CU，并且直接把数据反馈到每一条孔道，自动生产控制的。整个OPSS-1 系统能够使激光或者静电打孔机的生产在质量和数量上符合ISO认证要求。 | 对离线激光/静电打孔机来说，大批量不停机的生产是能够做到从幅宽300 - 1600mm,透气度范围从80 - 5，000CU，并且直接把数据反馈到每一条孔道，自动生产控制的。整个OPSS-1 系统能够使激光或者静电打孔机的生产在质量和数量上符合ISO认证要求。 | ||
| − | + | •光学在线透气度扫描系统 专利 DE10251610 | |
| − | + | •应用于静电和激光打孔机，或者其他纸张 | |
| − | + | •幅宽：300mm - 1600mm | |
| − | + | •透气度范围：80 C.U. - 5000 C.U. | |
| − | + | •对静电打孔每一条孔道的全反馈 | |
光学透气度控制的运行原理 | 光学透气度控制的运行原理 | ||
Revision as of 10:43, 10 May 2010
Title
Werner Grosse - DK3QV - HS0ZHO - IPM International Perforation Management hi-tech engineering in nano micro electrostatic or micro laser perforation machines, systems, cigarette, tipping, plugwrap, flexible packaging, filter, paper, cement sack, bags, Kraft, fine, printing, coating, laminate, media, rotogravure, non-woven, on-the-fly, online intelligent sensor porosity scanner control at high-speed moving fabrics, webs, substrates
Description
IPM International Perforation Management - hi-tech Engineering wurde Anfang 2002 als Einzelfirma mit Handelsregistereintrag gegründet um im Team von Technikern und Ingenieuren, insbesondere mit state-of-the-art Elektrostatik Nano und Mikro sowie neuen Laserperforation Systemen und optischen inline Kontrollsystemen im weltweiten Zigaretten, Zulieferer, Verpackung Industrie sowie in der Feinpapier Verarbeitung tätig zu sein.
Ausbildung, Schulung und Technologietransfer für das technische Produktionspersonal sind hierbei ein zentraler Bestandteil des Lieferumfanges und der Kooperation. Werner Grosse, Gründer von IPM, ist seit 1979 als Entwicklung und Applikation Ingenieur, Fertigungsleiter, Projektleiter in der Feinpapier, Veredelung und Zigarettenindustrie tätig. Er initiierte er mehr als 46 Erfindungen, 34 sind davon als in und ausländische Patente angemeldet oder erteilt. Damit wurden neue Veredelungsverfahren, Technologien, optische Messsysteme, auch zur online dyne Messung or Haftung Kontrolle von Kunststofffolien, verbunden mit atmungsaktiven, ventilierenden Produkteigenschaften für feinperforierte Warenbahnen, geschafft. 1991 begann seine unternehmerische Tätigkeit, was durch eine rasante Projekt und Umsatzentwicklung in 1993 die GmbH Gründung ermöglichte. Damit war die Expansion der Mikroperforationstechnik auf andere Industriebereiche der Verarbeitung und Verpackungsindustrie übertragbar. Seit 1994 gehört die GmbH zur internationalen Zuliefergruppe.
Nach vielen Jahren fruchtbarer Zusammenarbeit als geschäftsführender Gesellschafter hat Herr Grosse das Unternehmen Ende 2001 verlassen, um mit IPM neue Innovationskräfte zu bündeln und in enger technologischer Kooperation Produktionstechniken zur Zufriedenheit mit relativ großen Kunden, weltweit zu nutzen. Ebenso zur Nano oder Mikro Elektrostatik oder Laser Engineering Oberflächenbehandlung, Roboter Materialbearbeitung oder yur Veredelung von statisch ruhenden oder schnell bewegten Materialien. Über diese Tätigkeit und dem Engagement als Innovator, Ingenieur und Unternehmer hinaus, ist er Mitglied in internationalen Institutionen, die innovative, erfinderische, Schutzrecht und föderale Zielsetzungen fördern und einen ökologischen, ökonomischen Informationsaustausch pflegen.
Auf dem Gebiet der elektrostatischen Nano Mikro Perforation und in-suit Sensor Prozessmesstechnik sowie als Institutionsmitglied sind Fachbeiträge und Vorträge in deutscher, englischer, spanischer, französischer, italienischer Sprache und Mandarin publiziert. Auf den Webseiten sind eine Reihe von Veröffentlichungen, Erfindungen und Patente mit headline und Bezugsquellen gelistet. Für innovativen know-how Transfer mit einer großer Industriegruppe verlieh die Regierung Yunnan China in 2004 die Caiyun Auszeichnung zur Honorierung als ausländischer Technologieexperte an Herrn Grosse. Staatsauszeichnungen anderer Länder folgten.
Honour from China Government http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968
http://www.tobaccochina.com/news/data/20038/c815083548.htm
http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm
Strategische Kooperation
Nano Mikro Cluster Materialbearbeitung ist in ASEAN, MERCOSUR und BANCO-del-SUR Märkten zur Expansion von neuen Produktionstechnologien, Applikationen, unikarten Produkteigenschaften nachgefragt. Als Kooperationspartner bieten sich z.B. Maschinenbau, Druckmaschinen, Anlagenbau, Elektronik, Kunststoffverarbeiter, Verpackungsmaschinen, Feinmechanik, Geräte, Hersteller, Metallverarbeitung, Automatisierung, Industrie Engineering oder Prozessanwendung Unternehmen an. In den fast Wettbewerb losen Marktnischen sind langjähriges know-how und eigene Schutzrechte vorhanden. In diesen Regionen und Industriebereichen bestehen z.T. erstklassige Voraussetzungen, u.a. auch duch biletarale Regierungsabkommen mit Finanzbudget und finanziellen R&D Fördermaßnahmen. Die Offerte schließt seit Jahren bestehende, enge Partnerschaften mit chinesischen Laserherstellern ein. Startkapital oder finanzielle Unterstützung sind nicht nachgefragt, sondern eine funktionierte faire Zusammenarbeit zur Gewinnung neuer Kunden, exorbitanten Produkteigenschaften und schaffender Umsätze. Gern können wir weitere Details per Email austauschen.
Nano Mikro Technologie
Zur Atmungsaktivierung, Wasserdampfdurchlässigkeit, Gasaustausch oder Ventilation, z.B. auch mit Beibehaltung der Wasserdichtigkeit, werden Verbundstoffe wie Zigaretten, Filter, beschichtete Kraft, Sack oder Verpackung Papierbahnen, Vliesstoffe oder technische Textilien mit Flächengewichten von 20 g/m2 bis zu 160 g/m2 elektrostatisch Nano oder Mikro sowie mit Laserstrahlen Mikro oder Makro perforiert. Unter elektrostatischer Nano oder Mikroperforation sind statistisch unregelmäßig verteilte, in der Größe, wenn gewünscht, mit bis zu 40 % variierende und analog hierzu unter Laser Mikro oder Makro Perforation, gleichmäßig angeordnete und im Durchmesser etwa gleichgroße, nach Möglichkeit runde, gradfreie Löcher und Lochreihen verschiedenster Anordnung zu verstehen.
Bei der elektrostatischen Perforation finden im bis 1,5 mm weiten atmosphärischen Elektroden Spalt der meist dünnen oder spitzen, gegenständigen Elektrodenstifte dielektrisch geförderte Mikroendladungen mit Filamentierung zur Erzeugung eines Plasmatunnel und ionisierten Funkenstrecken Kanal im Nanosekunden Zeitfenster statt. Mit jeder hochspannungtechnischen Entladung und Deionisation bis zu 50000 Volt, deren Leistungselektronik patentiert ist, entsteht für die im Elektrodenspalt schnell durchbewegte Materialbahn eine elektrostatische Nano oder Mikroperforation mit präzise gesteuerten Energieanteilen von 0,1 bis 3,5 Milli Jaule pro erzeugter Pore, die mit nacktem menschlichen Auge unsichtbar sind, vollflächig wie auch zonenförmig in bestimmten Abständen über die Bahnbreite verteilt sein können.
Lochgrößen bewegen sich dabei von 0.05 bis 80 Mikrometer bei Lochsequenzen von 1,5 bis 16 Million Poren pro Sekunde. Zonenanordnungen sind in Breiten von 2 bis 6 mm bei Porendichten von 120 bis 250 Poren/cm2 erreichbar, wobei Flächenperforationen oder so genannte Mikrocluster Lochdichten bis zu 3 Million Poren pro m2 oder 300 Poren/cm2 generieren. Die so erzeugten Perforationen ermöglichen Porositätsbereiche von 80 bis 2500 C.U. oder respektive 30 bis 4 Gurley bei Materialbreiten von 100 bis 2000 mm und Bewegungen bis zu 500 m/min, abhängig vom Luft oder Gasdurchsatz und Materialkonsistenz, welche die Perforierbarkeit bestimmt. Zwei oder drei Multisektionen und simultanen Doppel Materialbahn Durchlauf innerhalb jeder Sektion ermöglichen Produktion Ausbringungen je nach Materialart, Flächengewichten, Perforierfreudigkeit von 1000 bis 4000 Tonnen pro Jahr.
Grundsatzforderungen für Produktapplikationen mit Verbundstoffen, Verpackungsbahnen oder echtem Leder mit Notwendigkeiten von Gas oder Wasserdampf Durchlässigkeiten, aber Wasserundurchlässigkeiten verbunden sind, fordern den Einsatz der Nano Mikroperforation regelrecht heraus, da Wasser oder andere Flüssigkeiten die relativ kleinen Poren von z.B. kleiner als 0.5 bis 5 Mikrometer Durchmesser aufgrund der hydrophoben Oberfläche das Produktmaterial nicht penetrieren kann. Diese und weitere physikalische Vorteile der kleinen Poren und hoher Dichte ermöglichen einen einzigartigen, vorteilhaften Industrieeinsatz, da Erfüllungen zur Atmungsforderung und Wasserdampfdurchlässigkeit z.B. nach den ASTM E96-80 oder E96-84 Messmethoden mit 100 bis 800 g/m2/Tag mit Laserperforation oder anderen Prozessverfahren nur äußert schwierig und technologisch aufwendig machbar, zu teuer, zu unwirtschaftlich oder bei derart hohen Lochdichten technologisch keinesfalls erreichbar sind.
Verbundstoffe, Packmittel oder Folienverbunde
verschiedenster Art lassen sich beispielhaft verwenden für : atmungsaktive Dekorationen mit Beschichtungen oder PVC Verbunde, Vinyl, Dekore mit PE Beschichtungen Fugen oder Kanten Kraftpapier Kleinrollenstreifen zum Verkleben von Gipsplatten für Innenausbau zur Luftblasen Diffusion des aufgetragenen Kleber Vliesverbunde mit dünnen PE-Schichten zum Außengebäudeschutz und Gasaustausch von Holzhäuser Gewebeeinlagen mit Gasaustausch zur Vermeidung von Kondenswasserbildung atmungsaktive Overalls oder Einmalberufskleidung aus PE Vliesen, synthetisches Kunstleder oder Echtleder beschichtete Papiere für Füllgutsäcke, Granulate, Gipstüten, Zementsäcke, Tierfutter oder andere Verpackungseinheiten zum verstärkten Luft Auslass zur Befüllung oder Warengut Belüftung Lagerung benötigen Biotope, Gewässer mit Sauerstoffanreicherung, Bekleidungseinlagen, Echtleder, Kunstleder oder inlets mit komfortablen Trageeigenschaften Seifen, Deo, Hygiene, Hautpflegemittel, Babypflege oder body care Produkte mit Duftstoff Suggerierung, Indikator als Marketing Instrument Gemüse oder Blumen Verpackungen aus Papier oder Ersatzstoffen mit Gasaustausch Brot, Brötchen, Früchte, Lebensmittel, Nahrungsmittel zur Erhaltung von Frische und Aroma technische Verbundfolien für industrielle, medizinische, biologische Filtration Zwecke Nanofiltration, Mikrofiltration, Nanomembrane, Mikromembrane, Batterie Separatoren, Bioanalyse, Alkohol Filtration, Flüssigkeitsfiltration Medizintechnik, Analysetechnik, Labortechnik, Agrarwirtschaft.
Produktvorteile
Reduktion von Sack oder Beutel Befüllungszeiten attraktive Luftdurchsatzbereiche bei 200 bis 500 Coresta oder 14 bis 4 Gurley unveränderter Außenschutz des Verpackungsproduktes, Luft Auslass ohne Beeinträchtigung verpackter Produkte und Eigenschaften Erhaltung der Barriereeigenschaften Duft Identifikation und Suggerierung für Käufer ohne die Packung zu öffnen Atmungsaktivität von Wandtapeten oder Wandverkleidungen zur Vermeidung von Schimmelbildung oder Fäulnis Brotpapier für längeren Haltbarkeit, Aroma und Frischeerhaltung, Haltbarkeitsverlängerung Pflanzenabdeckungen, Förderung oder Verlangsamung von Wachstumsprozessen, Gemüse, Früchte Produkt Geschmack Entwicklungen innerhalb atmungsaktiver Außenhülle Tragkomfort von Bekleidungseinlagen, keine Schweißbildung bei Einwegbekleidung, atmungsaktives Leder Lackier overalls oder Kesselanzüge Unterdachspannbahnen zum Luftaustausch zur Blockierung von Tropfsteinhöhle Effekt Reinigung und Abscheidungsprozesse mit Membrantechnik Blutkörper, Partikel und organische Filtration für medizinische, biotechnische und industrielle Analysen
Laserperforation
Durch Polygon umgelenkte, gepulste, fokussierte Laserstrahlen sind mit im Markt angebotene Anlagen Lochgrößen von 60 bis 200 Mikrometer bei Lochdichten von typischer Weise 10 bis 30 Löcher pro cm, Lochsequenzen von 100000 bis 500000 Löchern pro Sekunde, bei maximal 16 Laserlochreihen über die Materialbreite verteilt, realisierbar. Damit genierte Luftdurchlässigkeiten betragen 100 bis 3000 C.U. bei Materialbreiten in der Regel von 100 bis 1500 mm bei relativ hohen Bewegungen bis 10 Metern pro Sekunde, abhängig von verschiedenen Parametern. Mit Entwicklung des patentierten IPM Dual Hochleistung Lasermultiplexer und optischer Eingangsleistung bis zu 8 KW, bei Co2 Laserstrahlquelle mit 10.6 μm oder anderer Wellenlänge und Lasertyp, ist es erstmalig möglich bis zu 200 separierte optische Laserstrahl Ausgänge zu realisieren, mit denen Mikroperforationen und andere Bearbeitungen wie Schneiden, Schweißen, Hochgeschwindigkeit Bohren, Abtragen, Trennen, Fügen, Vergüten, Polieren in bis zu 5000 mm in X/Y Richtung machbar sind.
Dies sowohl in Kunststofffen, Folien, Papier, Stahl, Edelstahl, Aluminium, Keramik, Solarzellen, Glas, Kupfer, Messing, Silizium, Bronze, Druckguss, Werkzeugstahl, Holz und andere. Hierbei werden im auf zwei Ebenen bestehenden Vakuum Multiplexer mit hoch rotierenden Dualstrahlteiler bis zu 200 Laser Einzelstrahlen erzeugt und über flexible Hohlfaser dem Bearbeitungsort zugeführt, deren exakte Positionierung ein Robotersystem, Mikro Fokussierung beinhaltet. So sind jetzt Lochsequenzen bis zu 2 Millionen pro Sekunde, Lochgrößen von 60 bis 100 Mikrometer, Lochdichten von typisch 10 bis 30 Löcher pro cm, Porositäten von 100 bis 1000 C.U. bis zu 400 m/min und Materialbreiten bis 2000 mm machbar.
Damit ist eine vorteilhafte Basis geschafft, um 25000 Meter Jumbo Rollen an der Ab und Aufwicklung non stopp zu veredeln, was 2000 bis 4000 Tonnen pro Jahr von Feinpapieren oder Verbundstoffen in hi-tech Produktionsmaschine LPM-1 bei geringen Papierausschuss von kleiner 0.5 % mit Qualitätszertifizierung einer jeder Produktionsrolle ermöglicht. Hierbei ist das patent angemeldete, inline Sensor Permeabilität Prozessmesssystem OPSS-1 in traversierender Ausführung zur präzisen Positionskontrolle aller Perforationlinien sowie moderater Erfassung aller Porositätprofile ein integraler Bestandteil der ISO Qualitätskontrolle und Datenauswertung zum Ende einer jeden Produktionsrolle. Eine weitere, zum patentangemeldete Entwicklung stellt die Mikro-Laser-Line Strahlauslenkung MLL-1 dar, welche einen nicht geradlinigen Laserstrahlverlauf und damit verbundene Lochreihenanordnung ohne Galvanometer oder Piezo Aktuatoren bis zu 4000 Hz beansprucht.
Marktanwendungen and anti counterfeit Plagiate
Mundstückbelag, Papierblättchen der Zigarettenfilter Tabakprodukte haben seit zwei Jahrzehnten traditionell stets ein koaxial geradlinig dem Filterumfang folgende Laserperforation. In Sicherheitsdokumenten, Versandtaschen, Banknoten, Reisepass, Visa, Geschäftsbriefbögen, Kataloge, Broschüren, Firmen Präsentation, Business Card, graphische Papiere, Hologramme, Buchdeckel, Geschenkkarten, Schilder, Autokennzeichnung, Kundenkarte, Kreditkarten, Besucherausweise, Service Kennzeichnung, Maschinen oder Hersteller Zertifikat, Originale, Autoinspektion, Hotelzimmer, Zugangskontrolle, Identifikation, Produktverfolgung, OEM Garantie, Quafö, Typenschilder, Deklarationen und hundert anderen Produkten in Plastikfolien, Kunststoffe oder metallischen Materialien lassen sich damit wellenförmige, Zickzack, Rechteck, Dreieck, gewundene Lochlinien, Firmenlogo, Kryptogramme, Scripts, anti counterfeiting Piraterie Indikatoren, Merkmale, beliebige Ausführungsformen als Oberflächen Gravuren, Materialritzung, Abtragung, Embossing oder Mikrocluster, auch als feinfühlig tastbare Blindenschrift, dauerhaft und sehr präzise einbringen.
Zusammenfassung
Damit ist eine mikrofeine Ventilation für Packmittel mit erhaltener Barriereeigenschaft, Schaffung von Atmungseigenschaften für Domestik und Massenprodukte, industrielle, medizinische Membranen, Vliesstoffe und Papierbahnen verschiedenster Art bei großen Bahnbreiten und Transportgeschwindigkeiten möglich, welche aus physikalischen oder prozesstechnischen Gründen nicht mit anderen Verfahrenstechniken erreichbar sind. Dieser Trend wird sich für spezielle Produkteigenschaften und Anwendungen fortsetzen.
Die state-of-the-art, industrietaugliche und im Dreischichtbetrieb zuverlässig arbeitende Produktionstechnik, deren Integrationsmöglichkeit in vorhandene Umroller oder sonstige Bahnlaufanlagen möglich sind, wird auch zukünftig neue Anwendungsbereiche erschließen und Produkte mit unikaten Eigenschaften entstehen lassen. Durch Weiterentwicklungen von hybriden, modularen Schaltungstopologien für stromgesteuerte Hochspannung Entladungsimpulse hat die Nanotechnologie und Submikroperforation in der Feinpapier Veredelung und flexiblen Verpackung Einzug gehalten.
Traditionelle Kunststofffolien wie BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, DPC, co-extrusion Folien lassen sich auch zukünftig BESSER mit hot, cold oder Mikro needle oder anderen mechanisch kombinierten Stachelwalzen Verfahren veredeln.
Optische Qualitätskontrolle von Permeabilitätscluster
Permeable naturporöse, Gas oder Wasserdampf durchlässige, Mikroperforierte Warenbahnen oder Verpackungsstoffe bewegen sich bis zu 10 Metern pro Sekunde bei Breiten bis zu 5.000 mm, so dass sich pneumatische, Über, Unterdruck oder Jetstream Systeme oder andere Materialberührende Prozessmessungen als online Kontrolle exorbitant schwierig gestalten. IPM hat optische Messverfahren und Sensoren in stationärer oder Traversausführung als OPSS-1 und OPRL-1 entwickelt, im Markt eingeführt und zur Patentanmeldung gebracht, mit denen in-situ Produktionskontrollen und ISO Produktzertifizierung mit einer Reproduzierbarkeit unter 2% praktiziert sind.
Damit sind Luftdurchlässigkeit Messbereiche von 80 C.U. bis 5.000 C.U. oder 100 bis 2 Gurley in Kombination von hybrid Multispektral und Intensität Sensoren, Profilerfassung mit Auflösungen kleiner 0.1 mm mittels integriertem Präzision Linienlaser, CCD Zeile, intelligente DSP, FPGA Multicontroller Sensorelektronik, Firmware, RS 232, RS 485, high-speed Links, CAN, Profibus, Ethernet Busanbindung bei scanning speeds von 20 bis zum 1000 mm pro Sekunde realisiert. Der Industrie PC und deren Prozesssoftware kommuniziert mit dem OPSS-1 Sensorkopf, steuert gleichzeitig die Traversachse, wobei ein weiterer Controller die Trendnachführung als feed-back und close-loop Steuerung zur weitgehenden Konstanthaltung der Produktmessgröße übernimmt.
IPM is a hi-tech engineering company, based in Germany and Asia, specialized, with highly skilled technicians and engineers who, with competent partners in Germany and China, develop, design, tailor made, manufacture, install and commission micro electrostatic cluster or laser perforation systems/machines for fast moving paper webs or other material treatment. As well with sophisticated, intelligent sensor scanner porosity measuring technology for global sales and potential customers as ready-to-use projects.
Strong hands-on engineering, demanding time at clients side, qualification, training, technology transfer for maintenance and operation personnel quality/quantity control are an essential part of our services for prosperous long-term cooperation with global clients.
The founder of IPM, Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser processes as well in optical inline porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in research assignments he initiated more than 46 inventions, more than 34 patents, outside of Europe and in China as well. Thanks patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and vision control systems has been developed. It includes world wide new optical dyne measurement process at fast moving plastic films and foils.
After he became a self-employer and entrepreneur in 1992, the GmbH was established in 1993. This resulted in an expansion of micro electrostatic perforation technology into application fields such as filter, cigarette, tipping, packaging, printing, sack, bag, food and non-woven for paper refinement and packaging industry. Since 1994 the GmbH belong to an international supplier group.
After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH at the end of 2001 in order to enhance innovations with his own engineering company IPM International Perforation Management in January 2002 to design production machines and products which among other qualities have specific and outstanding product characteristics in cooperation with relatively large clients, especially in Asia, US and South America.
Apart from this business, he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming and educational targets and which international exchanging of technical, economical knowledge. As a result of his membership in several organizations and due to his work in the field of micro perforation, material treatment and porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures, published a great number of technical papers and engineering reports which are available in German, English, Spanish, Mandarin, French and Italian.
He received several government honors from China and other countries. For his expertise as foreign entrepreneur for added values of innovative hi-tech production technology, achieved by transfer of knowledge and successful cooperation with large tobacco Group in China and others to build new machines to improve significant production processes.
http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968
http://www.tobaccochina.com/news/data/20038/c815083548.htm
http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm
IPM International Perforation Management, Mr. Werner Grosse as Director and his engineer team operates as technology experts with project managements in the tobacco, cigarette supplier, paper, packaging, printing, material treatment, automotive, robotic handling and other hi-tech industry. In mechanical, electrical engineering, manufacturing, delivery of entire perforation electronics and long term spare part guarantees IPM cooperating since many years with German key-suppliers which manage all commercial details and goods deliveries independently to IPM global clients. For twin bobbin or wide web laser perforation machines we are cooperating with competent contract partners and cigarette manufactures in China.
Cooperation
IPM is searching for strategic business partnerships with expansion in micromachining, material processing, treatment and production technology for unique applications and product characteristics in certain market segments. These may rewind, printing machine manufacture, force measurement, power electronics, high automation, mechanical electrical engineering, drives, switching units, textile and flexible packaging or process orientated companies. Preferable in regions as China, Indonesia, Malaysia, Thailand, Vietnam, India were excellent condition are partly available in industrial fields of electrostatic or laser micro material treatments. It includes existent partnerships in laser perforation or surface treatment technology with Chinese laser manufacturer. Regions as South America or East Europe would also be an attractive option. Starting capital or financial support is not required, but a functioning, fair partnership for acquisition of new clients, launch production technology to obtain unique product characteristics and improve turnovers. We will be pleased to exchange further details by e-mail.
Existent business contacts: China, Indonesia, USA, France, Spain, Germany, Russia, Vietnam, Malaysia, India, Argentina, Chile, Cuba, Venezuela, Mexico, Brazil, Thailand, Ukraine. Specific information is to find on our websites.
Material treatment and microperforation in cluster systems
Web material as regenerated cellulose film, filter, cigarette, tipping, roll-your-own RYO, make your own MYO, wall, decoration, transparent, coated, laminate, sack, bag or packaging paper, bonded fabrics, spun bonded non-woven, food, fruit, medical, under roof house or agriculture vegetable covering, packs, technical textiles, fabrics, laminate with base weights 20 g/m2 up 180 g/m2, thicknesses 10 up 80 microns, up to 20 g/m2 LPDE coatings are perforate electro statically micro, or by laser with micro or macro holes for wide range of application purposes.
Technology
ELECTROSTATIC NANO MICRO CLUSTER PERFORATION or material treatment, based at micro discharging and sparking, plasma tunnel effects with gas atomic ionization in nano second time windows. The pores are normally statistical irregularly distributed in controlled size ranges from 0.05 up 80 microns diameter and analogically, under LASER or MICRO or MACRO PERFORATION, arranged in diameter sizes from 60 up 200 microns, at best non-inclined holes und holes rows of diverse arrangement comprehension. For the naked human eye invisible electrostatic nano or micro perforations may be arranged in areas or zone bands with specific distances within its web. Controlled pore sizes in wide ranges from 0.050 up 80 micron diameters by holes sequences up to 16 million pores per second and 0.1 up 3 mill Joule discharge energy for each pore. Process and power electronics patent grant with DE10328937.
Performance
Arrangements of zones are usually carried out in width from 2 to 6mm and pores density of 15 up to 250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface-all-over design. Electro static perforations allow porosity levels from 80 up 2500 Coresta Units (ml/min/2cm2, 1000Pa), equality from 40 down to 3 Gurley material web widths from 100 up 2000 mm at web speeds of up to 500 m/min, depending on porosity and material consistency in relation to its ability to perforate.
Physical Properties
One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic micro cluster perforation. Which means pore sizes from 0.050 up 80 microns diameter by up to 5 million per square meter. This is due to the water greater surface tension which hampers the permeation through the relatively small micro pores. These and other physical advantages of the relatively small pores necessarily demand the application of the cluster perforation method because alternative perforation or processes are NOT feasible, too expensive or simply uneconomical and would not lead to a successful application.
Products, applications, advantages
breathable and ventilated mass products as cigarette, tipping, filter, packaging, plug wrap, refinish or fine paper booklet, bible, printing, flexo, magazine, promotion, flyers or newspaper with improved or modified surface property decoration or gift paper with thin coating films PVC laminate, Vinyl, decoration or wall paper to eliminate one side condensation effects enable control gas exchanges, avoid rises of mildew or rottenness joint or corner Kraft paper tapes to avoid glue bubbles and enables material diffusion fleece bonding material with thin plastic film layers for outdoor and under roof protection or covering, wooden houses, etc., enables gas exchanges technical textiles for gas exchanges to avoid condensation processes breathable overalls, heavy duty or disposable work dresses, trousers, aprons, jackets or shoes made of thin PE fleeces or other material thin PP or PE contacted Kraft paper bag, cement sacks, plaster, maize, grain, pet food, granulate or powder for gained air outlet or blowing during filling processes with multiple time reduce efficiency keep packed products in the same barrier condition as without micro perforation extending storage, live time or durability of certain goods and products biotopes and prevention of water pollution synthetic, real leather, or cloth inlets for comfortable non sweat wearing under wet, high humidity and tropical condition soap, deodorant, hygiene, beauty creams, baby care or other packaging products which needs smell suggestion for marketing indication and buying advantages vegetable, flowers or food with paper packaging replacements for gas exchanges bread, rolls, fruits or food to improve the freshness and aroma technical multi layer foils for industry, medical, bioengineering or filtration purposes, surface modification or improve roughness micro filter, membranes, battery separation layers, bio or lab analytic, alcohol liquid or blood filtration, clean room, agriculture plant applications reduction or force growth rates of bio processes
Differences and system integration
It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. Moving material web base weights from 20 up 180 grams per square meters by thicknesses 10 up 80 microns are possible to use. Including defect inspection, process automation, moisture vapor transmission rate, abrasion resistance of lamination, water proof, ventilated or breathable fabrics. Our state-of-the-art industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labeling, complex production lines or other machines and production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features and properties.
Micro laser perforation technology
Laser perforation in general, possible to perforate by pulsed or enlarged focused laser beams are holes sizes from 60 up 200 microns at density of holes of typically 10 up 30 holes per cm, holes sequences 100000 up 500000 holes per second at a maximal of 16 punctured rows by laser distributed over the material web width with traditional systems or machines. Means in cigarette, tipping, plug wrap, filter, packaging, packs, tear tape, plastic and other material webs. With porosity levels from 100 up 3000 C. U., normally in web widths from 100 up 500 mm at web speeds of up to 600 m/min, depending on porosity and material consistency in relation to its ability to perforate.
IPM’s laser cluster material treatment and microperforation technology
LPM-1 is patent granted DE102004001327 and operates with quadruple Co2 carbon or other laser beam inputs up to 4 Kilowatt to a high power twin vacuum level multiplexer to generate up to 200 individual laser output channels, perforation rows across the web material, combines automatic positioned laser perforation heads, focus setting, web speeds up to 400 m/min, web widths up to 2000 mm, up to 2.5 Million holes per second, jumbo roll-by-roll production, optical inline permeability as perforation line position control, porosity feedback, hi-tech automation level and other features. Each laser micro perforation lines can archive 100 up 1000 C.U.
Industry fields
The conception of high power twin level laser beam multiplexer enables hundred options in other industry application fields as cutting, cut-off, welding, surface finishing, high speed drilling, ablation, cleaning, micromachining, polishing, forming, melting, surface treatment, roughness improvement. Each of 200 single laser beams is coupled via flexible hollow fibers allows treatment processes or microperforation heads easy to position in X across and in Y direction of running web or static placed sheet material. The automatic processes, equipments and devices open now outstanding possibilities in industry, metal, plastic, domestic, tobacco product, medical, hygienic, wall covering, security cards, bank notes or food application. LPM-1 means cluster material treatment at wide web, large area, surface or whole material treatment, high power dual rotation laser beam splitter, twin multiplexer level, CO2, YAG, EXCIMER, DIODE, SOLID STATE laser with multiple optical inputs, flexible hollow waveguide fiber, HCW, HWG and up to 200 output channels.
Material treatment with robot handling for stainless steel, ceramic, aluminum, wafer, glass, ceramic, brass, copper, wafer, silicon, plastic sheets, titanium, jewelry, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining, hybrid laser cutting machines or stand along systems.
Anti piracy counterfeiting design and cluster system
As known offline laser perforation machines or processes generating strait holes lines in web direction of the running tipping or other material sheets. Excluding spray laser designs which looks similar as random holes into certain zone areas as electrostatic perforation. The world wide new and patent pending DE102004012081 Micro Laser Line technology generating cluster pattern, micro holes, sinus, waves, zigzag, cryptograms, logos, holograms, brand names or other kind of perforation designs in web direction which can look like as a group of micro laser lines. Concerned tipping paper means non coaxial circumference at the cigarette filter. New beam divert moving, scanning, flipping elements control each single laser perforation lines in across material direction which are precise focused for micro holes in ranges from 50 up 120 microns. All to uses for laser sources and types as Co2, YAG, EXCIMER, UV, FIBER, SOLID STATE or DIODE.
Super high-speed Co2 laser beam control
Technologically as ultra high scan speeds up to 4000 Hz or 240000 rpm with commercial air-bearing motors. REAL galvanometer scanner alternatives, precise laser beam deflection up to 4 Kilowatt Co2 by high dynamic performances. From 8 up 15 mm laser beam aperture diameter, advantage beam quality factor M2 less 0.9 for focus spots down to 60 micron. Absolute diffraction limits, because small focused spot sizes which are proportional inversely of laser beam input diameter. In other words, larger laser beam apertures will produce smaller focused spot sizes, as especially needed for micro cluster perforation, drilling and other micro machining applications.
Spin actuator with special optical coating, optimized outer shape, very precise rotation balance by inner body laser ablation, hollow body with inner cavities by low mass material condition, excellent relation of stiffness-to-weight, high hardness, adapted total vibration free vacuum cylinder case, asymmetrically rotary reflection cones from 40 up 80mm base diameter, average mirror surface roughness lower as 0.1 micron, form accuracy lower 0.01 micron, operation sequences are precise synchronize with material speed. Envelope curves of the selected perforation pattern are storage and calculated by PLC control before single holes and holes groups supervised during production processes.
Product process advantages enable total different product indicators and milestones against other laser perforation or material treatment processes which allows significant product property, trademark indications, patent claims, unique company features in micro perforation of tipping, cigarette packaging or other paper or material. E.g. wide range of laser perforation groups as common active ventilation zone to obtain several advances in air stream distributions into cigarette filter, perfect perforation line guiding around cigarette filters or other food, domestic, industry products to assure constant porosity results.
Several pattern or wave line design for different brands, number of holes or pattern with 10 or 20 per cm length are constant, porosity range 100 up 1000 C.U., holes sizes 60 up 120 micron, holes densities from 100000 up 500000 holes per second in total.1-6 perforation pattern, lines, marks or scripts can combines a group, perforation hole, pattern quality or porosity remains in standard levels. Other web material, substrate or products are treatable in similar processes, existent laser perforation, treatment machines are able to modify with new optical, micro mechanical and control elements. Low investment and finance budget of technical modifications because exchanges of certain elements, complete devices are adaptable on existent off-line perforation machines or other laser treatment handling systems. Capability to adapt beam divert devices or units at online perforation system at cigarette making machines up 12000 cpm.
OESP-1 OLP-1 multiple ventilation of mass products
Electrostatic perforation has been used since 30 years for ventilation of non-filter cigarettes to create a directed and guided air bypass. For this purpose, cigarette paper for some MYO or RYO and almost every kind of filter cigarettes tipping papers are perforated electro statically offline in zones from 2 up 6 mm width or in rows width by uses of sealed-off laser to reduce the harmful substances such as nicotine and condensate down to countries restricted levels. Another effect is the possibility to control the degree of ventilation of cigarettes. IPM inline technology and former patents EP0460369, DE4018209 enables cigarette tipping paper perforation while cigarette making processes to reduce nicotine and condensate levels for non filter cigarettes.
The electrostatic inline multiple perforation process opening now new possibilities for cigarette tipping paper ventilation during cigarette manufacturing by full integration of perforation equipment or cassettes. This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. Advantages, direct mechanical integration of perforation units, functional interfacing and EMI level in according of international CE conformity, EG, EN, NEC, CCC standards archiving high production efficiencies and controllable ventilation grades on highly automated cigarette machines. Dual IGBT power electronics and multiple perforation performances cross the strips and circumference of each cigarette, allows problem less perforations on high-speed cigarette making machines up to 12000 cpm at MAX-S, MK9, Protos80, Protos90.
Online perforation with patent granted high-speed laser multiplexer, 8 laser lines, 10.6 microns wavelength, Co2 sealed-off e.g. M2
