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http://www.deguodaguan.com/ipm/

IPM International Perforation Management

云南认可Grosse为“外国专家”德国IPM国际项目管理公司的高级执行长官荣获了中国云南省政府颁发的彩云外国专家奖。此项奖励是为Grosse在中国进行的工程设计和技术转让项目而颁发的。这些技术项目包括静电及激光穿孔技术，以及用于水松纸的光学在线透气控制系统。IPM国际项目管理公司已经与红塔集团等知名的中国烟草公司进行了合作。

IPM 国际项目管理公司 成立于2002年年初， 致力于打孔新工艺，尤其是 MICRO ELECTROSTATIC LASER PERFORATION 打孔机，在世界香烟生产、供应和精制纸工业市场的推广。

IPM 是一个工程公司，该公司以其专业技术人员和工程师队伍开发新型打孔机和光学孔隙率测量技术，与其它公司合作，在全世界范围内进行设备的生产、销售和安装，向客户提供交钥匙工程。该公司的服务范围还包括对技术人员和生产操作人员的技术培训。作为这些机构的成员，他在静电微观/宏观打孔领域和光学在线过程测量技术领域，用德文、英文、西班牙文、法文和意大利文发表了大量的专业文献报告，这些专业文献和报告列入了

此项奖励是为Grosse在中国进行的工程设计和技术转让项目而颁发的。这些技术项目包括静电及激光穿孔技术，以及用于水松纸的光学在线透气控制系统。 IPM国际项目管理公司已经与红塔集团等知名的中国烟草公司进行了合作。

Languages

中文 (Chinese) English German

Logos

File:Logo-deguodaguan-com.gif

Additional Information

IPM is a small hi-tech engineering company, based in Germany and Asia, specialized, with highly skilled technicians and engineers who, with competent partners in Germany and China, develop, design, tailor-made, manufacture, install and commission micro electrostatic cluster or laser perforation systems/machines for fast moving paper webs or other material treatment. As well with sophisticated, intelligent sensor scanner porosity controls technology for global sales and potential customers as ready-to-use projects. Strong hands-on engineering, demanding time at clients side, qualification, training, technology transfer for maintenance and operation personnel quality/quantity control are an essential part of our services for prosperous long-term cooperation with global clients.

The founder of IPM, Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser processes as well in optical inline porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in research assignments he initiated more than 46 inventions, more than 34 patents, outside of Europe and in China as well. Thanks patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and vision control systems has been developed. It’s includes world-wide new optical dyne control process at fast moving plastic films and foils. After he became a self-employer and entrepreneur in 1992, the GmbH was established in 1993. This resulted in an expansion of micro electrostatic perforation technology into application fields such as filter, cigarette, tipping, packaging, printing, sack, bag, food and non-woven for paper refinement and packaging industry. Since 1994 the GmbH belong to an international supplier group.

After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH at the end of 2001 in order to enhance innovations with his own engineering company IPM International Perforation Management in January 2002 to design production machines and products which among other qualities have specific and outstanding product characteristics in cooperation with relatively large clients, especially in Asia, US and South America.

Apart from this business, he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming and educational targets and which international exchanging of technical, economical knowledge. As a result of his membership in several organizations and due to his work in the field of micro perforation, material treatment and porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures, published a great number of technical papers and engineering reports which are available in German, English, Spanish, Mandarin, French and Italian.

He received several government honors from China and other countries. For his expertise as foreign entrepreneur for added values of innovative hi-tech production technology, achieved by transfer of knowledge and successful cooperation with large tobacco Group in China and others to build new machines to improve significant production processes.

http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968

http://www.tobaccochina.com/news/data/20038/c815083548.htm

http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm

IPM International Perforation Management, Mr. Werner Grosse as Director and his engineer team operates as technology experts with project managements in the tobacco, cigarette supplier, paper, packaging, printing, material treatment, automotive, robotic handling and other hi-tech industry. In mechanical, electrical engineering, manufacturing, delivery of entire perforation electronics and long term spare part guarantees IPM cooperating since many years with German key-suppliers which manage all commercial details and goods deliveries independently to IPM global clients. For twin bobbin or wide web laser perforation machines we are cooperating with competent contract partners and cigarette manufactures in China.

Cooperation

IPM is searching for strategic business partnerships with expansion in micromachining, material processing, treatment and production technology for unique applications and product characteristics in certain market segments. These may rewind, printing machine manufacture, force measurement, power-electronics, high-automation, mechanical electrical engineering, drives, switching units, textile and flexible packaging or process orientated companies. Preferable in regions as China, Indonesia, Malaysia, Thailand, Vietnam, Singapore, Pakistan, India were excellent condition are partly available in industrial fields of electrostatic or laser micro material treatments. It includes existent partnerships in laser perforation or surface treatment technology with Chinese laser manufacturer. Regions as South America or East Europe would also be an attractive option. Starting capital or financial support is not required, but a functioning, fair partnership for acquisition of new clients, launch production technology to obtain unique product characteristics and improve turnovers. We will be pleased to exchange further details by e-mail. Existent business contacts: China, Indonesia, USA, France, Spain, Germany, Russia, Vietnam, Pakistan, Malaysia, India, Argentina, Chile, Cuba, Venezuela, Mexico, Brazil, Thailand, Ukraine, South Africa. Specific information is to find on our websites.

Material treatment and microperforation in cluster systems

Web material as regenerated cellulose film, filter, cigarette, tipping, roll-your-own RYO, make-your own MYO, wall, decoration, transparent, coated, laminate, sack, bag or packaging paper, bonded fabrics, spun bonded non-woven, food, fruit, medical, under roof house or agriculture vegetable covering, packs, technical textiles, fabrics, laminate with base weights 20 g/m2-180 g/m2, thicknesses 10-80 microns, up to 20 g/m2 LPDE coatings are perforate electro statically micro, or by laser with micro or macro holes for wide range of application purposes.

Technology

ELECTROSTATIC NANO MICRO CLUSTER PERFORATION or material treatment, based at micro discharging and sparking, plasma tunnel effects with gas atomic ionization in nano second time windows. The pores are normally statistical irregularly distributed in controlled size ranges from 0.05-80 microns diameter and analogically, under LASER or MICRO or MACRO PERFORATION, arranged in diameter sizes from 60-200 microns, at best non-inclined holes und holes rows of diverse arrangement comprehension. For the naked human eye invisible electrostatic nano or micro perforations may be arranged in areas or zone bands with specific distances within its web. Controlled pore sizes in wide ranges from 0.050-80 micron diameters by holes sequences up to 16 million pores per second and 0.1-3 mill Joule discharge energy for each pore. Process and power electronics patent grant with DE10328937.

Performance

Arrangements of zones are usually carried out in width from 2 to 6mm and pores density of 15 up to 250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface-all-over design. Electro static perforations allow porosity levels from 80-2,500 Coresta Units (ml/min/2cm2, 1,000Pa), equality from 40 down to 3 Gurley material web widths from 100-2,000mm at web speeds of up to 500 m/min, depending on porosity and material consistency in relation to its ability to perforate.

Physical Properties

One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic micro cluster perforation. Which means pore sizes from 0.050-80 microns diameter by up to 5 million per square meter. This is due to the water’s greater surface tension which hampers the permeation through the relatively small micro pores. These and other physical advantages of the relatively small pores necessarily demand the application of the cluster perforation method because alternative perforation or processes are NOT feasible, too expensive or simply uneconomical and would not lead to a successful application.

Products, applications, advantages

breathable and ventilated mass products as cigarette, tipping, filter, packaging, plug wrap, refinish or fine paper booklet, bible, printing, flexo, magazine, promotion, flyers or newspaper with improved or modified surface property decoration or gift paper with thin coating films PVC laminate, Vinyl, decoration or wall paper to eliminate one side condensation effects enable control gas exchanges, avoid rises of mildew or rottenness joint or corner Kraft paper tapes to avoid glue bubbles and enables material diffusion fleece bonding material with thin plastic film layers for outdoor and under roof protection or covering, wooden houses, etc., enables gas exchanges technical textiles for gas exchanges to avoid condensation processes breathable overalls, heavy duty or disposable work dresses, trousers, aprons, jackets or shoes made of thin PE fleeces or other material thin PP or PE contacted Kraft paper bag, cement sacks, plaster, maize, grain, pet food, granulate or powder for gained air outlet or blowing during filling processes with multiple time reduce efficiency keep packed products in the same barrier condition as without micro perforation extending storage, live time or durability of certain goods and products biotopes and prevention of water pollution synthetic, real leather, or cloth inlets for comfortable non sweat wearing under wet, high humidity and tropical condition soap, deodorant, hygiene, beauty creams, baby care or other packaging products which needs smell suggestion for marketing indication and buying advantages vegetable, flowers or food with paper packaging replacements for gas exchanges bread, rolls, fruits or food to improve the freshness and aroma technical multi layer foils for industry, medical, bioengineering or filtration purposes, surface modification or improve roughness micro filter, membranes, battery separation layers, bio or lab analytic, alcohol liquid or blood filtration, clean room, agriculture plant applications reduction or force growth rates of bio processes

Differences and system integration

It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. Moving material web base weights from 20-180 grams per square meters by thicknesses 10-80 microns are possible to use. Including defect inspection, process automation, moisture vapor transmission rate, abrasion resistance of lamination, water proof, ventilated or breathable fabrics. Our state-of-the-art industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labeling, complex production lines or other machines and production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features and properties.

Micro laser perforation technology

Laser perforation in general, possible to perforate by pulsed or enlarged focused laser beams are holes sizes from 60-200 microns at density of holes of typically 10-30 holes per cm, holes sequences 100,000-400,000 holes per second at a maximal of 16 punctured rows by laser distributed over the material web width with traditional systems or machines. Means in cigarette, tipping, plug wrap, filter, packaging, packs, tear tape, plastic and other material webs. With porosity levels from 100-3,000 C. U., normally in web widths from 100-500 mm at web speeds of up to 600 m/min, depending on porosity and material consistency in relation to its ability to perforate.

IPM’s laser cluster material treatment and microperforation technology

LPM-1 is patent granted DE102004001327 and operates with quadruple Co2 carbon or other laser beam inputs up to 4 Kilowatt to a high power twin vacuum level multiplexer to generate up to 200 individual laser output channels, perforation rows across the web material, combines automatic positioned laser perforation heads, focus setting, web speeds up to 400 m/min, web widths up to 2,000mm, up to 2,500,000 holes per second, jumbo roll-by-roll production, optical inline permeability as perforation line position control, porosity feedback, hi-tech automation level and other features. Each laser micro perforation lines can archive 100-1,000 C.U.

Industry fields

The conception of high power twin level laser beam multiplexer enables hundred options in other industry application fields as cutting, cut-off, welding, surface finishing, high-speed drilling, ablation, cleaning, micromachining, polishing, forming, melting, surface treatment, roughness improvement. Each of 200 single laser beams is coupled via flexible hollow fibers allows treatment processes or microperforation heads easy to position in X across and in Y direction of running web or static placed sheet material. The automatic processes, equipments and devices open now outstanding possibilities in industry, metal, plastic, domestic, tobacco product, medical, hygienic, wall covering, security cards, bank notes or food application. LPM-1 means cluster material treatment at wide web, large area, surface or whole material treatment, high power dual rotation laser beam splitter, twin multiplexer level, CO2, YAG, EXCIMER, DIODE, SOLID STATE laser with multiple optical inputs, flexible hollow waveguide fiber, HCW, HWG and up to 200 output channels.

Material treatment with robot handling for stainless steel, ceramic, aluminum, wafer, glass, ceramic, brass, copper, wafer, silicon, plastic sheets, titanium, jewelry, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining, hybrid laser cutting machines or stand along systems.

Anti piracy counterfeiting design and cluster system

As known offline laser perforation machines or processes generating strait holes lines in web direction of the running tipping or other material sheets. Excluding spray laser designs which looks similar as random holes into certain zone areas as electrostatic perforation. The world wide new and patent pending DE102004012081 Micro Laser Line technology generating cluster pattern, micro holes, sinus, waves, zigzag, cryptograms, logos, holograms, brand names or other kind of perforation designs in web direction which can look like as a group of micro laser lines. Concerned tipping paper means non coaxial circumference at the cigarette filter. New beam divert moving, scanning, flipping elements control each single laser perforation lines in across material direction which are precise focused for micro holes in ranges from 50-120 microns. All to uses for laser sources and types as Co2, YAG, EXCIMER, UV, FIBER, SOLID STATE or DIODE.

Super high-speed Co2 laser beam control

Technologically as ultra-high scan speeds up to 4,000 Hz or 240,000 rpm with commercial air-bearing motors. REAL galvanometer scanner alternatives, precise laser beam deflection up to 4 Kilowatt Co2 by high dynamic performances. From 8-15mm laser beam aperture diameter, advantage beam quality factor M2 less 0.9 for focus spots down to 60 micron. Absolute diffraction limits, because small focused spot sizes which are proportional inversely of laser beam input diameter. In other words, larger laser beam apertures will produce smaller focused spot sizes, as especially needed for micro cluster perforation, drilling and other micro machining applications.

Spin actuator with special optical coating, optimized outer shape, very precise rotation balance by inner body laser ablation, hollow body with inner cavities by low mass material condition, excellent relation of stiffness-to-weight, high hardness, adapted total vibration free vacuum cylinder case, asymmetrically rotary reflection cones from 40-80mm base diameter, average mirror surface roughness lower as 0.1 micron, form accuracy lower 0.01 micron, operation sequences are precise synchronize with material speed. Envelope curves of the selected perforation pattern are storage and calculated by PLC control before single holes and holes groups supervised during production processes.

Product process advantages enable total different product indicators and milestones against other laser perforation or material treatment processes which allows significant product property, trademark indications, patent claims, unique company features in micro perforation of tipping, cigarette packaging or other paper or material. E.g. wide range of laser perforation groups as common active ventilation zone to obtain several advances in air stream distributions into cigarette filter, perfect perforation line guiding around cigarette filters or other food, domestic, industry products to assure constant porosity results.

Several pattern or wave line design for different brands, number of holes or pattern with 10 or 20 per cm length are constant, porosity range 100-1,000 C.U., holes sizes 60-120 micron, holes densities from 100,000-500,000 holes per second in total.1-6 perforation pattern, lines, marks or scripts can combines a group, perforation hole, pattern quality or porosity remains in standard levels.

Other web material, substrate or products are treatable in similar processes, existent laser perforation, treatment machines are able to modify with new optical, micro mechanical and control elements. Low investment and finance budget of technical modifications because exchanges of certain elements, complete devices are adaptable on existent off-line perforation machines or other laser treatment handling systems. Capability to adapt beam divert devices or units at on-line perforation system at cigarette making machines up 12,000cpm.

OESP-1 OLP-1 multiple ventilation of mass products

Electrostatic perforation has been used since 30 years for ventilation of non-filter cigarettes to create a directed and guided air bypass. For this purpose, cigarette paper for some MYO or RYO and almost every kind of filter cigarettes tipping papers are perforated electro statically offline in zones from 2.0–6.0mm width or in rows width by uses of sealed-off laser to reduce the harmful substances such as nicotine and condensate down to countries restricted levels. Another effect is the possibility to control the degree of ventilation of cigarettes. IPM inline technology and former patents EP0460369, DE4018209 enables cigarette tipping paper perforation while cigarette making processes to reduce nicotine and condensate levels for non filter cigarettes.

The electrostatic inline multiple perforation process opening now new possibilities for cigarette tipping paper ventilation during cigarette manufacturing by full integration of perforation equipment or cassettes. This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. Advantages, direct mechanical integration of perforation units, functional interfacing and EMI level in according of international CE conformity, EG, EN, NEC, CCC standards archiving high production efficiencies and controllable ventilation grades on highly automated cigarette machines. Dual IGBT power electronics and multiple perforation performances cross the strips and circumference of each cigarette, allows problem less perforations on high-speed cigarette making machines up to 12,000cpm at MAX-S, MK9, Protos80, Protos90.

Online perforation with patent granted high-speed laser multiplexer, 8 laser lines, 10.6 microns wavelength, Co2 sealed-off e.g. M2