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Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement''' techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects, etc. at fast moving webs. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 m/min by high repetition rates. That completely independent from base material properties as consistency, colouring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, optical spectral, Raman, property, gauging thickness weight, moisture content and other known influences. | Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement''' techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects, etc. at fast moving webs. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 m/min by high repetition rates. That completely independent from base material properties as consistency, colouring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, optical spectral, Raman, property, gauging thickness weight, moisture content and other known influences. | ||
| − | '''Applications ranges | + | '''Applications ranges''' The electrostatic nano or micro perforation patent grad with DE10328937 including Co2 slab fiber yag excimer diode laser, other material going trough or surface treatment, as well for micromachining and nanotechnology, is usually used depending on quality at fine, rotogravure or offset printing, holographic or publishing paper, writing, magazine, newspaper, flexo, packaging, bonded fabrics, non-woven, filter, coffee, tea, bag, sack, craft, food, fresh fruit, force, reinforce, tipping, cigarette, plug wrap, fibre, facial tissues, toilet, decoration, wallpaper, gift, watermark, towels, bleached dyes shiny or clay, recycling, booklet, bible or other special paper, certain plastic films, foils, coating, laminating, converting, extruding, Polyofine, Polysulfone, Elastomer, textile, Polymer or most of that varied types. As well aluminium, gold, steel, stainless, brass, cupper, ceramic, solar, panel, titanium, silicon, diamond. It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. |
Material base weights from 10 up 150 grams per m2 by thicknesses from 5 up to 100 micron are possible to use. Including defect inspection, process automation, moisture vapour transmission rate, abrasion resistance of lamination, waterproof or breathable fabrics. Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labelling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features. | Material base weights from 10 up 150 grams per m2 by thicknesses from 5 up to 100 micron are possible to use. Including defect inspection, process automation, moisture vapour transmission rate, abrasion resistance of lamination, waterproof or breathable fabrics. Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labelling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features. | ||
| − | ''' | + | '''Dynes control application''' Described is a method and device for optical inline tough less surface tension control ODSTM-1 in DE19542289 by which the fast moving substrate runs through the measuring gap. It’s transmitted with a chromatic beam and spectral selected light source were two optical channels are displaced and polarized by 90 degree to each other. Both optical axles are precise and motor driven shift able in certain angles from 25 up to 65 degree. The spectral light photons, photonics, photovoltaic, illumination, transmission, extinction, absorption grades are detectable by two optical CCD imagine vision devices which are integrate in the sensor case on the other side of the substrate. |
| − | '''Material condition | + | '''Material condition''' moving substrates means plastic foils, flexible, high-tech films, laminate, coating, bonding, labelling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MOH, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, DPC, BOPS, Vinyl, Polyester, Wrapping, Olefin, self-adhesive tape, high strength, cross-laminated, adhesive-coated films, reflective or magnetic sheeting, automotive tape products, inkjet media, heat sealing, sewing of plastic film, security, pressure sensitive tapes for the entertainment industry, graphic and specialty arts for general industrial and electrical applications, building or engineering industry, photographs, masking or printable plastic films, flat or corrugated rigid foamed thermoplastic sheets, polycarbonate, acrylic. PETG, extruded or polished cellulose, optical grade polycarbonate, sheets for IR or laser protection, welding filter grade sheets, films for video, imaging, capacitor or thermo transfer applications, foamed polypropylene film with decorative ribbons, binary-oriented polystyrene sheets, multi layer co-extruded film, high impact PVC and PETG, polyimide film, tape and flat films for aerospace automotive medical agriculture marine automotive household commercial domestic construction industry, municipal and leisure applications, clear matt semi-matt finishes or coloured, micro porous imaging membranes for use in alkaline lithium batteries, fuel cells and filtration equipment. By gauges from 10 µm to 100 µm, fabric widths up to 10,000 mm and web speeds up to 18 meters per second. |
| − | '''Optical properties | + | '''Optical properties''' material specific wavelength selection between 1200-1800 nm, material specific finger prints, molecular spectral properties, transmission grades, optical angle scanning, Lambert Beersche law determining, ultra low level stray scatter light detection, polarization, slot diaphragms, transverse displacements control the light beams along/far from the optical X and Y axes. The results are extreme scattering, diffraction, NIR, IR, stray light photons generation into the layer areas at both sides of the moving substrate. Their reflected and transmitted light intensities enables the determination by defined formulas and data matrixes the surface tension values in ranges from 28-62mN/m which are direct associate and bond to real static values for Statistical Quality Control (SQC). And this entirely independent of the material specific influences as like surface consistency, thickness, density, weight, opacity, coherence, filling, stretching, shrinkage, structure, co-extrusion, polar grouping, temperature, intrinsic motivation or viscosity, hydrophobia, hydrophilic molecules, hydrogen, photonics, mol mass, moisture, water steam proof, bi-layer, polymer, patterning, nanostructure, irradiation, isotopic, catalyst, multi atomic, coherence, absorption, photo mask effect, roentgen, X-ray, radiation, resonance bands, atomic, REM, TEM, FIC, IEC, ESCA X-Ray, Raman, electron spectroscopy for chemical analysis ASTM or ATR method, property, ellipsometry, acoustic photonic liquid effects, pre material treatment as corona, plasma jet, flam treatment. |
| − | '''Patent grand for high power 200 optical channel laser multiplexer DE102004001327, high voltage, high frequency ultra short current pulse converters | + | '''Patent grand for high power 200 optical channel laser multiplexer DE102004001327, high voltage, high frequency ultra short current pulse converters''' unique laser product designs DE102004012081, marking, logos, scripts, security paper, cryptograms, cutting, welding, drilling, melding, ablation, hardening, process, gold, silver, stainless, steel, glass, ceramic, chip carrier, photovoltaic, solar panel, brass, cupper, aluminium. Mass product treatment, ventilation, breathable, penetration, air, oxygen, gas, jet stream, fluid, liquid, vapour, waterproof, product property, medical, biological, recycling, industry, tobacco, domestic, space, aircraft, defence, marine, military. Anti counterfeiting, high security, quality level, high power, slab, Co2, excimer, yag, uv, fiber laser. |
'''Anti counterfeiting indication, product design with laser cluster technology''' | '''Anti counterfeiting indication, product design with laser cluster technology''' | ||
| − | ''' | + | |
| − | Laser perforation in general''' | + | '''Laser perforation in general''' |
Possible to perforate by pulsed or enlarged and focused laser beams are holes sizes from 60 to 200 microns at density of holes of typical 10 to 30 holes per cm, holes sequences from 100.000 to 400.000 holes per second at a maximal of 16 punctured rows by laser distributed over the material web width with traditional systems or machines. Means in cigarette, tipping, plug-wrap, filter, packaging, packs, tear tape, plastic, film, foil and other material webs. With porosity levels from 100 to 3000 C. U., normally in web widths from 100 to 500 mm at web speeds of up to 600 m/min, depending on porosity and material consistency in relation to its ability to perforate. | Possible to perforate by pulsed or enlarged and focused laser beams are holes sizes from 60 to 200 microns at density of holes of typical 10 to 30 holes per cm, holes sequences from 100.000 to 400.000 holes per second at a maximal of 16 punctured rows by laser distributed over the material web width with traditional systems or machines. Means in cigarette, tipping, plug-wrap, filter, packaging, packs, tear tape, plastic, film, foil and other material webs. With porosity levels from 100 to 3000 C. U., normally in web widths from 100 to 500 mm at web speeds of up to 600 m/min, depending on porosity and material consistency in relation to its ability to perforate. | ||
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New beam divert moving, scanning, flipping elements control each single laser perforation lines in across material direction which are precise focused for micro holes in ranges from 50 up to 120 micron. | New beam divert moving, scanning, flipping elements control each single laser perforation lines in across material direction which are precise focused for micro holes in ranges from 50 up to 120 micron. | ||
| − | ''' | + | |
| − | Technical solutions''' | + | '''Technical solutions''' |
Technologically this is performed by means of Piezo oscillators, ultra fast mini scanner, laser beam deflection, actuator with metal optics or asymmetrically, rotary reflection cones, which function and operational sequences is precise synchronize with the speed of web material. Envelope curves of the selected perforation pattern are storage and calculated by PLC control before single holes and holes groups supervised during production processes. | Technologically this is performed by means of Piezo oscillators, ultra fast mini scanner, laser beam deflection, actuator with metal optics or asymmetrically, rotary reflection cones, which function and operational sequences is precise synchronize with the speed of web material. Envelope curves of the selected perforation pattern are storage and calculated by PLC control before single holes and holes groups supervised during production processes. | ||
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perforation hole quality and porosity remains in standard levels | perforation hole quality and porosity remains in standard levels | ||
many other web material, substrate or products are treatable in similar processes | many other web material, substrate or products are treatable in similar processes | ||
| − | ''' | + | |
| − | Laser perforation machines and systems''' | + | '''Laser perforation machines and systems''' |
existent laser perforation machines are able to modified with new optical, mechanical and control elements | existent laser perforation machines are able to modified with new optical, mechanical and control elements | ||
low investment of technical modifications because exchanges of certain elements | low investment of technical modifications because exchanges of certain elements | ||
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capability to adapt MLL-1 beam divert devices/unit at online perforation system at cigarette making machine | capability to adapt MLL-1 beam divert devices/unit at online perforation system at cigarette making machine | ||
perforation power and production output remains as before | perforation power and production output remains as before | ||
| − | ''' | + | |
| − | Applications''' | + | '''Applications''' |
The MLL-1 Micro-Laser-Line perforation for web or sheet material as paper, metal, isolation, plastic, film, foil, leather, textile material enables now large number of possibilities for hole positioning with different perforation pattern, design, wave, zigzag, cryptograms, scripts, etc. lines or others which generates e.g. optimized air distribution characteristics in cigarette filter, unique anti counterfeiting indications and 100 other product advantages. | The MLL-1 Micro-Laser-Line perforation for web or sheet material as paper, metal, isolation, plastic, film, foil, leather, textile material enables now large number of possibilities for hole positioning with different perforation pattern, design, wave, zigzag, cryptograms, scripts, etc. lines or others which generates e.g. optimized air distribution characteristics in cigarette filter, unique anti counterfeiting indications and 100 other product advantages. | ||
| − | Special remark of MLL-1 creates fundamentally new product properties, e.g. as final products for mouthpieces with tipping paper at cigarette filter or other tobacco, packaging or security products. | + | Special remark of MLL-1 creates fundamentally new product properties, e.g. as final products for mouthpieces with tipping paper at cigarette filter or other tobacco, packaging or security products. Specific indication of brand names which is recognizable for everyone and product buyer – if the micro holes or pattern are to see with magnified glasses. Or touch able as Braille scripts as micro cluster perforation cryptograms. |
| − | |||
| − | Specific indication of brand names which is recognizable for everyone and product buyer – if the micro holes or pattern are to see with magnified glasses. Or touch able as Braille scripts as micro cluster perforation cryptograms. | ||
'''Summary''' | '''Summary''' | ||
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Air ventilation levels can be exactly defined and, due to online feedback, can be kept constant by means of perforation system design and porosity distribution. For non filter cigarettes, for example, perforation can be effected over the entire length and circumference of the cigarette. The ESP process OESP-1 has a high liability and is realizable with low investments and low running costs when compared with online laser macro micro perforation processes. Online porosity control system OPSS-1 monitor continuously the air permeability, called optical online porosimeter, with a state-of-the-art technology to obtain a close-loop feed-back to the perforation unit to keep the ventilation grades constant. Online micro perforation processes are possible to use for other mass products and application fields with full system integration in entire production lines as bag, sack, packaging, rolls, coaxial designed products, food, fruit, home building products, manufacturing, etc. New ranges of applications will be made accessible new products with special features will be developed. | Air ventilation levels can be exactly defined and, due to online feedback, can be kept constant by means of perforation system design and porosity distribution. For non filter cigarettes, for example, perforation can be effected over the entire length and circumference of the cigarette. The ESP process OESP-1 has a high liability and is realizable with low investments and low running costs when compared with online laser macro micro perforation processes. Online porosity control system OPSS-1 monitor continuously the air permeability, called optical online porosimeter, with a state-of-the-art technology to obtain a close-loop feed-back to the perforation unit to keep the ventilation grades constant. Online micro perforation processes are possible to use for other mass products and application fields with full system integration in entire production lines as bag, sack, packaging, rolls, coaxial designed products, food, fruit, home building products, manufacturing, etc. New ranges of applications will be made accessible new products with special features will be developed. | ||
| − | '''ONLINE LASER PERFORATION OLP-1 with patent grand high speed multiplexer DE102004001327 | + | '''ONLINE LASER PERFORATION OLP-1 with patent grand high speed multiplexer DE102004001327''' Position A, laser source with IPM patent grand multiplexer of 8 optical channels for 8 laser lines, 10.6 um wavelength, Co2 sealed off laser, M<0.9, e.g. Coherent ULR-300, 300W Synrad, PRC, output 45 grad divert mirror, centre rotate twin beam splitter up to 1200 rpm/sec., output channels coupled with special hollow fibers, each in lengths from 1000-3000 mm. Position B, unwind bobbin unit, tipping paper from 48 up 64 mm width, 8 perforation heads, each laser beam supply with auto focus devices. Position C, tipping paper strips with 8 laser perforation lines up to 10.000 cpm or 135 m/min tipping paper web speed, 4 laser perforation lines on each side, precise round or oval hole sizes between 60-180 microns diameter, up to 8 holes/cm, one hole with 14 C.U., up to 900 C.U. in total, product ventilation grad 10-80% with twin or quad rows, further information on request. |
| − | '''Twin frequency shifting converters | + | '''Twin frequency shifting converters''' |
| − | IPM develops and patent | + | IPM develops and patent grant DE10328937 a dual high power, high voltage, medium frequency switching converter unit which works with hybrid drives, compact EMI, EMV, NEC safe semiconductor power electronic stages, supporting capacitors and high voltage ferrite transformers to generate ultra short high voltage pulses and sparking burst groups. Advantages are based on uses of standard circuits with extended semiconductors for e.g. cluster micro perforation, corona substrate treatment, ac-ac, ac-dc converter, drive units, frequency, upward or downward converters, power electronics supplies, etc.Industry application of electrostatic perforation, AC-AC, AC-DC, converting, drives or others uses IGBT, MOSFET, HVFET semiconductor power stages. That circuits are working as upward converters with extremely short power pulses from 200 nano up to 15 micro second, high current peaks up to 300 Amps by du/dt of 1500V/µs on a serial connected inductivity and loading condenser where the secondary ferrite transformer coils supply sparking electrodes up to 50 KVss as a permanent open loop and short circuit condition. A safety circuit logic and two hybrid drivers allows a alternately switching of semiconductor A and B which generating consequently higher operation frequencies and power levels meanwhile electrical and thermal conditions remains on each in the same range as in single switching status. In conclusion: approximately double frequency and power level condition obtains higher switching efficiencies, more perforation power, higher corona treatment level, powerful drives, frequency converters etc. depends of industry applications. Advantages. Dual IGBT, HVFET or MOSFET semiconductors in high power, high current, high voltage circuits obtains in electrostatic nano or micro cluster perforation, surface treatment, surface modifications, corona treatment, converters, drives or other switching application frequencies up to 250 KHz, 1400 V/ce, power levels up to 30 KW and more. Higher power efficiencies and lower switching losses are further advantages. The precise pulse timing by a certain time window with constant or variable frequency generates with high voltages sparking holes sizes and sequences through the fast moving material webs. Repeat frequencies of the entire circuit can up to the double switching frequency of each semiconductor. For example by electrostatic micro cluster perforation in permeability ranges from 80 C.U. up to 2500 C.U., paper web speeds up to 450 m/min and web widths up to 2000 mm are archive able. Other applications. Corona treatment units, Plasma jet control, heavy Ion research, high power switching devices, power supplies, AC/DC power drives, AC/DC or AC/AC converters, laser diode supplies, compact switching systems, frequency converter, emergency power supplies, etc. The new twin semiconductor circuit enables applications with hybrid drives, semiconductor high voltage levels, upward, downward or other converters which operate with supporting capacitors, high voltage ferrite transformers in extremely compact and modular design. Several advantages are the high efficiency of pulse power transmission and energy ratios. E.g. traditional corona or other medium frequency generators of 30 KHz operation range are now easy to modify up to 60 KHz by double power level switching conditions and 60 KW. |
| − | '''IPM is looking for science, industrial, power electronics partners who are interested in a licence agreement, technical cooperation for other wide application fields | + | '''IPM is looking for science, industrial, power electronics partners who are interested in a licence agreement, technical cooperation for other wide application fields''' |
| − | '''Strategic cooperation | + | '''Strategic cooperation''' we are searching for strategic business partnerships with the expansion in nano micromachining, material processing, treatment and production technology for new applications with special product characteristics and certain market segments. These may be e.g. machine manufactures, electronics, engineering or strong process application focussed companies. Preferable in regions as China, Indonesia, Malaysia, Thailand, Korea, Japan were excellent condition are partly available in industrial field of electrostatic nano or laser micro material treatments. This includes tied cooperation in laser perforation, material or surface treatment technology with Chinese laser manufacturer or other options. The regions of South America or East or West Europe would also be an attractive option. Additional starting capital or financial support is not required, but a functioning, fair cooperation and partnership for the acquisition of new customers, use of production technology for the generation of new product characteristics and improved turnover figures. '''We will be pleased to exchange further details by e-mail.''' |
| − | '''Cooperation contacts in greater China, Indonesia, Thailand, USA, France, Spain, Germany, Saudi Arabia, | + | '''Cooperation contacts in greater China, Indonesia, Thailand, USA, France, Spain, Germany, Saudi Arabia, South Africa, Nigeria, Vietnam, Pakistan, India, Iraq, Iran, North Korea, Argentina, Chile, Nicaragua, Cuba, Venezuela, Mexico, Brazil, Russia. Several honoraries for excellent cooperation and technology transfer from Chinese and other governments. Specific information is to find on by below website links and patent resources.''' |
IPM se fundó a principios del año 2002 para ser una industria proveedora, de acondicionamiento y de papel fino con innovaciones, en especial con máquinas de nano y micro perforación electroestática, láser y sistemas de control óptico online punteros en los sectores del mercado mundial del tabaco. IPM es una empresa de ingeniería de alta tecnología que, con un equipo de técnicos e ingenieros especializados, desarrolla máquinas de perforación y técnicas porosimétricas ópticas online para hojas continuas en Alemania, China y Tailandia, donde las fabrica con socios autorizados que aportan soluciones, las vende a escala mundial y las transfiere a los clientes potenciales como proyectos llave en mano. La formación, instrucción y la transferencia de tecnología necesaria para el personal técnico y de producción son un elemento esencial del volumen de suministro y de la cooperación. | IPM se fundó a principios del año 2002 para ser una industria proveedora, de acondicionamiento y de papel fino con innovaciones, en especial con máquinas de nano y micro perforación electroestática, láser y sistemas de control óptico online punteros en los sectores del mercado mundial del tabaco. IPM es una empresa de ingeniería de alta tecnología que, con un equipo de técnicos e ingenieros especializados, desarrolla máquinas de perforación y técnicas porosimétricas ópticas online para hojas continuas en Alemania, China y Tailandia, donde las fabrica con socios autorizados que aportan soluciones, las vende a escala mundial y las transfiere a los clientes potenciales como proyectos llave en mano. La formación, instrucción y la transferencia de tecnología necesaria para el personal técnico y de producción son un elemento esencial del volumen de suministro y de la cooperación. | ||
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A finales de 2005, se cerró la empresa situada en Alemania, de manera que IPM actúa desde Asia, Estades Unides, Sur America, Russia, Europea y mas para la industria internacional de tabaco, cigarrillos, papel, embalaje, automacion, rebotics y automotiva industria. | A finales de 2005, se cerró la empresa situada en Alemania, de manera que IPM actúa desde Asia, Estades Unides, Sur America, Russia, Europea y mas para la industria internacional de tabaco, cigarrillos, papel, embalaje, automacion, rebotics y automotiva industria. | ||
| − | '''Nano micro ESP perforación | + | '''Nano micro ESP perforación''' Los materiales en forma de hoja como papeles de fumar, papeles de recubrimiento de boquilla, papeles filtrantes, papeles especiales, papeles Kraft, papeles de saco o de embalar, telas no tejidas, textiles técnicos, laminados, papeles revestidos etc. con un gramaje de 20 g/m2 a 150 g/m2 se someten a una nano o micro o macro perforación para las más diversas aplicaciones. Con la ESP los poros se distribuyen por estadística de manera irregular, en un tamaño variante y con la macro ESP se ordenan por igual y con la misma medida o por pistas de perforaciones de diferente disposición. Invisibles a los ojos humanos, las nano- micro perforaciones pueden distribuirse de forma plana o por zonas y a distancias determinadas dentro de las hojas, con lo cual, tras la perforación ESP a través de rayos láser pulsados o dilatados se obtienen poros de tamaño 1 - 150 aprox. y 60 - 200 aprox. respectivamente. Las perforaciones planas ESP hacen posible una concentración de poros de hasta 2 millones/m2 y de hasta 16 millones de poros/segundo y las perforaciones por zonas con anchuras de 2 - 6 mm máx. pueden generar 300 poros/cm2. Determinados campos de aplicación unidos a las telas no tejidas, hojas de embalaje o de saco, tras una impermeabilidad al agua y una permeabilidad a los gases, pertenecen al campo de aplicación de la nano micro ESP a que el agua, por su tensión superficial relativa más alta, no puede penetrar los micro poros, principal exigencia. |
| − | '''Perforación de las bandas de papel de recubrimiento de boquillas o de papel de fumar para la ventilación | + | '''Perforación de las bandas de papel de recubrimiento de boquillas o de papel de fumar para la ventilación''' La perforación electrostática se aplica especialmente a la ventilación de cigarrillos sin filtro o con filtro para generar un bypass de aire. A tal fin se realiza una perforación electrostática, láser o una micro macro perforación del papel de fumar para cigarrillos sin filtro o del papel de recubrimiento de boquilla para cigarrillos con filtro, para reducir los elementos contaminantes para el fumador, nicotina y condensado entre otros, y guiar el grado de ventilación del cigarro. Medición óptica online de porosidad o de permeabilidad. Los materiales que se van a perforar o los porosos de naturaleza se mueven a velocidades de hasta 600 m/min y en un ancho de hoja de hasta 2000 mm se crea una medición neumática, es decir, una medición de porosidad tangente a la hoja, de extraordinaria dificultad. Este método de medición provoca problemas de elevación del tren de hoja, de desgaste del material, de formación de pliegues, de no hermeticidad en la cabeza medidora, intensa suciedad y alinealidad. Por lo tanto, para las hojas con porosidad natural o micro- macro perforadas se ofrece un sistema de medición óptico para la medición de transmisión con conversión matemática hacia la permeabilidad neumática a los gases. Las exigencias establecidas se solucionan según la elaboración del producto y control online mencionados al principio, mediciones geométricas muy pequeñas, velocidades de la hoja extremadamente altas y buena reproducción del valor de medida con la técnica de porosidad óptica. |
La perforacion electrostatica alcanzaron ampalia difusion en la nano micro perforacion de bandas de papel fino y tambien los nano micro poros en materiales flexibles para embalaje en rollos y productos fabricados con estos permeables al vapor de gas, por lo tanto, con respiration active pero, sin embargo, permaneceran impermeables para los liquidos en un grando importante y de esta manera actuaran como barreras justamente segun lo requerido en la bandas con coating o plasticos. Los materiales acabados de esta manera son de interes para el papel fino, cigarrillo, empaquetado, en el Ilenado, en Ia industria de Ios no tejidos y para otros compos tecnicos de aplicacion. Los micro poros se pueden insertar en Ia banda en movihiento en forma electrostatica, incluso con veIocidades de proceso medias y granges anchos de Ia cinta. En el pasado y ahora los papeles finos y otros, con gramajes entre 20 y 150 g/m2 han sido perforados electrostaticamente en todo su superficie en zonas, linea o area especiales. Entre ellos se encuentra el papel de cigarrillo, el papel fino para Ios extremos de cigarrillos ventilados, el papel de filtro y papeles kraft asi como varies no tejidos y otros materiales en bobinas. Tamamos de poros desde 1 um hasta 150 um y distribuciones de Ios poros hasta 2 mio./m2 con perforaciones en toda Ia superficie y de 240 poros/cm2 con perforation de zona y 16 mio poros/secundo se pueden alcanzar medicate la microperforacion electrostatica. Los anchor de Ia banda y las velocidades de la maquina dependen de Ias aplicaciones, del formato del producto, de Ia consistencies de los materials y de Ios valores de permeabilidad a Ios gases de 100 – 600 m/min. | La perforacion electrostatica alcanzaron ampalia difusion en la nano micro perforacion de bandas de papel fino y tambien los nano micro poros en materiales flexibles para embalaje en rollos y productos fabricados con estos permeables al vapor de gas, por lo tanto, con respiration active pero, sin embargo, permaneceran impermeables para los liquidos en un grando importante y de esta manera actuaran como barreras justamente segun lo requerido en la bandas con coating o plasticos. Los materiales acabados de esta manera son de interes para el papel fino, cigarrillo, empaquetado, en el Ilenado, en Ia industria de Ios no tejidos y para otros compos tecnicos de aplicacion. Los micro poros se pueden insertar en Ia banda en movihiento en forma electrostatica, incluso con veIocidades de proceso medias y granges anchos de Ia cinta. En el pasado y ahora los papeles finos y otros, con gramajes entre 20 y 150 g/m2 han sido perforados electrostaticamente en todo su superficie en zonas, linea o area especiales. Entre ellos se encuentra el papel de cigarrillo, el papel fino para Ios extremos de cigarrillos ventilados, el papel de filtro y papeles kraft asi como varies no tejidos y otros materiales en bobinas. Tamamos de poros desde 1 um hasta 150 um y distribuciones de Ios poros hasta 2 mio./m2 con perforaciones en toda Ia superficie y de 240 poros/cm2 con perforation de zona y 16 mio poros/secundo se pueden alcanzar medicate la microperforacion electrostatica. Los anchor de Ia banda y las velocidades de la maquina dependen de Ias aplicaciones, del formato del producto, de Ia consistencies de los materials y de Ios valores de permeabilidad a Ios gases de 100 – 600 m/min. | ||
| − | '''Principio de Ia perforacion | + | '''Principio de Ia perforacion''' ESP de perforacion que generan micro poros dependen de consistencia el materiales, por debajo de un diametro de 1 um, mediante la ayuda de pulsos de alto voltaje concentrados pora aumentar la transmisibilidad al aire y al vapor de gas, mientras que conservan una suffciente estanqueidad al liquidos. La perforabilidad especifica, Ias frutas y la calidad de Ios poros, y Ia eficacia de la perforation dependen de Ia resistencia dielectrica, constante dielectrica, espesor del material, y Ia estructura molecular, asi como de Ios pigmentos, cargas, y la calidad de Ia superficie. Por lo tanto, la unica manera de determinar Ia microperforabilidad del material de Ia banda es mediante ensayos previos sobre formatos de hoja o en bobinas pequenas para la primera prueba. Se ofrecen actualmente instalaciones para fabricacion de productos con perforaciones electrostaticas sobre bandas anchas hasta ahora no disponibles. Lo posibilidad de medicion en linea, de la zona o area de porosidad o de la permeabilidad de la zona y de la control de la perforacion permite que sean resultos Ios requisitos para Ios tipos particulares y las disposiciones determinandas de poros en el material especifico. Con perforado sobre toda la superficie es posible producir nana o micro perforacion en bandas del papel fino, panel revestido, no tejidos, papel Kraft, papel cementos, balsas de todo tipo y cualquier clase de bandas de papel para empaquetado en una variedad amplia de aplicaciones. Un criteria de calidad importante es que Ia nano o micro perforacion sobre una banda no tendria que no ser visible. |
Esto puede lograrse solapando el entrelazamiento del electrodo, mediante el desplazamiento de la banda, y optimizando condiciones de energia en la section de la descarga de la chispa. Tienen que considerable otros puntos similares para Iograr Ia formacion del poro exenta de rebabas y residuos, para asegurar que Ios poros no tengan ningun efecto prejudicial en Ios procesos de conversion del material perforado y que Ia presion del rebobinado no altere Ia porosidad. Deseno, aplicaciones, producto. Principios de derivacion para Ios filtros ventilados de cigarillos, Resistencia adicional al gas del papel de cigarillos sin filtro, Permeabilidad mas alta del papel de filtro especial, Procesos de Ilenado mas rapidos para Ios sacos y bolsos con Ios productos de cemento, alimento de animal domestico, maiz, en polvo o granulados, Bandas de papel revestido con PE coating para intercambios de gas, Packaging respirable con papeles revestidos para productos alimenticios, Papeles revestidos con caractesticas de barrera para aplicaciones varies, como el empaquetodo de jabon, Papeles revestidos para las mercancias que no toleranca la condensacion local, Peliculas plastico especiales o coating para el proceso de filtracion para el enriquecimiento del oxygeno o gas, Peliculas de multiples capas especiales para la ropa impermeable y para el acabado impermeable de la ropa, Hojos de proteccion de entretechos con intercambios de gas, Uniones de Ios guardapolvos desechables de una sola pieza, Textiles finos industriales, fabrics, peliculas, Bandas de papel Kraft para las places destinadas a construccion en seco. | Esto puede lograrse solapando el entrelazamiento del electrodo, mediante el desplazamiento de la banda, y optimizando condiciones de energia en la section de la descarga de la chispa. Tienen que considerable otros puntos similares para Iograr Ia formacion del poro exenta de rebabas y residuos, para asegurar que Ios poros no tengan ningun efecto prejudicial en Ios procesos de conversion del material perforado y que Ia presion del rebobinado no altere Ia porosidad. Deseno, aplicaciones, producto. Principios de derivacion para Ios filtros ventilados de cigarillos, Resistencia adicional al gas del papel de cigarillos sin filtro, Permeabilidad mas alta del papel de filtro especial, Procesos de Ilenado mas rapidos para Ios sacos y bolsos con Ios productos de cemento, alimento de animal domestico, maiz, en polvo o granulados, Bandas de papel revestido con PE coating para intercambios de gas, Packaging respirable con papeles revestidos para productos alimenticios, Papeles revestidos con caractesticas de barrera para aplicaciones varies, como el empaquetodo de jabon, Papeles revestidos para las mercancias que no toleranca la condensacion local, Peliculas plastico especiales o coating para el proceso de filtracion para el enriquecimiento del oxygeno o gas, Peliculas de multiples capas especiales para la ropa impermeable y para el acabado impermeable de la ropa, Hojos de proteccion de entretechos con intercambios de gas, Uniones de Ios guardapolvos desechables de una sola pieza, Textiles finos industriales, fabrics, peliculas, Bandas de papel Kraft para las places destinadas a construccion en seco. | ||
| − | '''Perforabilidad de diversos materials | + | '''Perforabilidad de diversos materials''' Hasta ahora se pueden perforar con el proceso los materials siguientes en bandas. Papel de cigarillos, papeles finos y en general del 20 - 150 g/m2, Bandas de papel Kraft, saco, cementos, papel hasta gramajes de 50 g/m2 - 150 g/m2, LDPE con espesor de 5 - 10 um o 12 g/m2, Vleeses, papel o coating revestidos con PE o PP con capas hasta 10 um o 12 g/m2, Multiples capas, papeI – LDPE – papel con espesor de 5 - 10 um o 12 g/m2, PE, no tejido, con costuras soldadas, 45 -150 g/m2, 100 - 200 um, Textil, revestimientos de poliuretano y, acrilato para ropa impermeable, ropa deportiva, ropas protectoras, aplicaciones tecnicas tales como flltros, membranes, Non-wovens, fabrics, tissue. Online controlado Ia porosidad o permeabilidad. Para Ia mayoria de Ios productores de papel, y transformadores de materiales en bobinas, los medios de medicion de Ia porosidad a gas son necesarios. La necesidad de Ia medida de la porosidad llega a ser muy evidente cuando el material en bandas es sometido, adedemas, a procesos adicionales de nano o micro perforacion electrostatica o procesos de perforacion con laser. Porque el material en bands poroso o perforado se produce dentro de una game de velocidades desde 100 - 600 m/min y con anchos de 100 - 2000 mm, las mediciones pneumaticas en linea de la porosidad son sumamente dificiles. Ademas, este metodo de detection en linea presenta desventajas tales como tangencia de la banda, dureza de Io banda, formacion de escamas, acumulacion de dobleces, polvo y sociedad que se introducen en el sistema, fuerte no linealidad, influencia de la temperature y mas. |
| − | '''OPSS-1 de Ia porosidad | + | '''OPSS-1 de Ia porosidad''' Las dificultades arriba mencionadas se superan idealmente con el sistema inmovil, optico OPRL-1 para medicion de la porosidad. Tambien se ofrece el sistema OPSS-1 para al scanneado de una zona o linea superficie total, con medicion usando sensores transversales, color y linea laser y multi color sensores de controlada con el interna CPU. Este sistema OPSS-1 permite poder controlar bandas con anchos hasta 2000 mm, trabajar a lo largo o acoplarse mecanicamente con sistema existente de scanning, con medicion del peso del material, empesor formacion y mas. Mediante el uso de Ios porosimetros opticos, el productor, el convertidor, y el usuario final de Ios materiales en bandas tienen la capacidad de vigilar y controlar continuamente la calidad del producto y, con medios mecanicos de correccion, de mantener y aun superar Ias especificaciones preseleccionados. EI uso de 19” PC industria y el elemento electronico de potencia modular permiten que Ia relacion de Ia frecuencia o pulso de par en par descarga con Ia velocidad de linea sea mantenida exactamente. Esto asegura un alto nivel de la estabilidad de funcionamiento en lo referente a porosidad, valor medio y variacion, a anchos de zona y registros de zona. OPRL o OPSS-1 proveen, ademas, una certification directa del producto de los materiales de la banda paralelos y perpendicular a la direccion de Ia produccion, junto con un control de calidad en Iinea y en tiempo real durance la produccion. Tambien permite al maquinista de la perforacion mantener la porosidad requerida dentro de estrechos limites, con un rango muy bajo de variacion hasta velocidades de 600 m/min, con diversos anchos de bobina o de banda y diversos materials. Con Ia ayuda de una unidad 19” PC industria, es posible procesar a posteriori Ios valores medidos y analizarlos estadisticamente. Con sistema de medicion, el operador y departamento del control de calidad de Ia maquina tambien puede cumplir con Ios requisitos para mejorar Ia calidad con bajos niveles de produccion. Incluso permite la certificacion del producto segun las normas de calidad ISO 9001, puesto que registra Ia porosidad a Io largo de Ia banda y transversal a la misma. Es posible tambien instalar un sistema central o descentrolizado con LAN para Ia captacion y procesamiento de dados. OPRL, OPSS-1 resumen. Optico controllado estatico o de rastreo para Ias zonas, lineas, areas perforation electrostaticas o Iaser. Medicion controlada en tiempo real mediante opto transmission de Ia zonas del material nano, micro o macro perforado. 19” rack con equipo electronico y cassette de luz especial, Fibra optica en maximale de 6 m, Deteccion implementada del multi color sensor dispersion, luminosa para la compensacion automatica del color del material. diseno, esperor, pinholes, estructura, formacion, rugosidad superficial, Automatico calibracion de una sola vez del sistema de produccion, Protection contra polvo y luz exterior al systema sobre el dos areas de sensor, Rango de porosidad 80 - 3000 C.U. Ancho de Ia zona de perforacion 2,0 - 6,0 mm, Rango de porosidad 10 - 500 I/m2/s-1 - WG de 20 mm – Franke, Sistema de scanneado con una fuente de Iuz y dispositive de deteccion o traves del ancho de la banda, Detection tres colores, intensidad, sobres laser de linea por la porosidad con functionas matematica. |
'''2002 wurde IPM als high-tech Engineering Einzelfirma gegründet''' um mit einem Team von spezialisierten Technikern und Ingenieuren, Innovationen, insbesondere mit state-of-the-art Elektrostatik Nano und Mikro sowie neuen Laserperforationssystemen und optischen online Porovision Kontrollsystemen im Marktsegment der weltweiten Zigaretten-, deren Zulieferer, Verpackungsindustrie sowie in der Feinpapierverarbeitung und Medizintechnik tätig zu sein. Die Ausbildung, Schulung und der notwendige Technologietransfer für das technische und Produktionspersonal ist dabei ein zentraler Bestandteil des Lieferumfanges und Kooperation. Werner Grosse, Gründer von IPM, ist seit 1979 als Entwicklungs- und Applikationsingenieur, Fertigungsleiter sowie als Projektleiter in der elektrostatischen und Laserperforations- und optischen online Porositätsmesstechnik in der Feinpapier, Veredelung und Zigarettenindustrie tätig. | '''2002 wurde IPM als high-tech Engineering Einzelfirma gegründet''' um mit einem Team von spezialisierten Technikern und Ingenieuren, Innovationen, insbesondere mit state-of-the-art Elektrostatik Nano und Mikro sowie neuen Laserperforationssystemen und optischen online Porovision Kontrollsystemen im Marktsegment der weltweiten Zigaretten-, deren Zulieferer, Verpackungsindustrie sowie in der Feinpapierverarbeitung und Medizintechnik tätig zu sein. Die Ausbildung, Schulung und der notwendige Technologietransfer für das technische und Produktionspersonal ist dabei ein zentraler Bestandteil des Lieferumfanges und Kooperation. Werner Grosse, Gründer von IPM, ist seit 1979 als Entwicklungs- und Applikationsingenieur, Fertigungsleiter sowie als Projektleiter in der elektrostatischen und Laserperforations- und optischen online Porositätsmesstechnik in der Feinpapier, Veredelung und Zigarettenindustrie tätig. | ||
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'''Staatsauszeichnungen anderer Länder folgten dem. Ende 2005 wurde der Firmenstandort in Deutschland aufgegeben, so dass IPM nunmehr von Asien aus aktiv und tätig ist.''' | '''Staatsauszeichnungen anderer Länder folgten dem. Ende 2005 wurde der Firmenstandort in Deutschland aufgegeben, so dass IPM nunmehr von Asien aus aktiv und tätig ist.''' | ||
| − | '''Wir suchen, strategische Kooperationen in der Nano Mikro Materialbearbeitung | + | '''Wir suchen, strategische Kooperationen in der Nano Mikro Materialbearbeitung''' Zur Expansion der speziellen Produktionstechnologien, neue Anwendungsbereiche, einzigartige Produkteigenschaften und damit verbundene Marksegmente suchen wir strategische Geschäft Partnerschaften. Dies kann z.B. ein Maschinenbau, Elektronik-, Engineering oder auch Prozessanwendung Unternehmen sein. In den Applikationen und fast wettbewerbslosen Marktnischen sind langjähriges know-how und eigene Patentschutzrechte vorhanden. Vorzugsweise kommen die Regionen China, Indonesien, Malaysia, Thailand, Korea, Japan usw. in Frage, wo im Industriebereich der Nano Mikroperforation und Laser Materialbehandlungen z.T. erstklassige Voraussetzungen vorherrschen. Dies schließt die seit Jahren bestehende enge Zusammenarbeit in der Laserperforation oder Oberflächenbehandlungstechnologie mit chinesischen Laserherstellern ein. Die Region Südamerika, West sowie auch Osteuropa sind ebenfalls attraktive Optionen. Zusätzliches Startkapital oder finanzielle Supports sind nicht nachgefragt, sondern eine funktionierte faire Zusammenarbeit und Partnerschaft zur Gewinnung neuer Kunden, Einsatz der Nano Mikro Techniken zur Generierung neuer Produkteigenschaften und schaffender Umsätze. '''Gern tauschen wir weitere Details per Email aus.''' |
| − | '''Nano Mikro Technologien für Materialbahnveredelungen | + | '''Nano Mikro Technologien für Materialbahnveredelungen''' Zur Ventilation oder Atmungsaktivierung werden Zigaretten, Mundstückbelag, Filter, beschichtete Spezial, Kraft, Sack oder Verpackungspapierbahnen, Vliesstoffe, technische Textilien usw. mit Flächengewichten von 20 g/m2 bis zu 140 g/m2 elektrostatisch Nano, Mikro oder Laser Mikro oder Makro perforiert. Unter elektrostatischer Perforation ESP sind statistisch unregelmäßig verteilte, in der Größe, wenn gewünscht mit bis zu 40 % variierende und analog hierzu unter Laser Mikro oder Makro, gleichmäßig angeordnete und im Durchmesser etwa gleichgroße, nach Möglichkeit runde, gradfreie Löcher und Lochreihen verschiedenster Anordnung zu verstehen. Im bis 2.0 mm weiten atmosphärischen Elektrodenspalt erfolgt durch Blümlein- und dielektrisch geförderte Mikroendladungen mit Filamentierung die Erzeugung eines Plasmentunnels zum ionisierten Funkenstreckenkanal im Nanosekunden Zeitfenster. Mit jeder Entladung und Deionisation entsteht für die im Elektrodenspalt relativ schnell durch bewegte Materialbahn eine elektrostatische Nano oder Mikroperforation z.B. der DE10328937 mit sehr präzise gesteuerten Energieanteilen von 0.1 bis 3 mJ pro Pore, die mit dem menschlichen Auge unsichtbar ist und vollflächig wie auch zonenförmig in bestimmten Abständen über die Bahnbreite verteilt sein kann. Erzielbaren Lochgrößen sind im Durchmesserbereich von 100 nm - 80 µm bei Lochsequenzen von 1.5 – 16 Million Poren pro Sekunde möglich. Zonenanordnungen sind in Breiten von 2 bis 6 mm und Porendichten von 120 bis 250 Poren pro cm2 erreichbar, wobei Flächenperforationen Lochdichten bis zu 3 Million Poren pro m2 generieren. |
Patentierte ESP ermöglichen Porositätsbereiche von 80 bis 2500 C.U., Bahnbreiten von 100 bis 2000 mm bei Bahngeschwindigkeiten bis zu 500 m/min, abhängig von der Porosität und Materialkonsistenz zur Perforierbarkeit. Anforderungsprofile, Kardinalforderungen die für viele Applikationsbereiche und Produkte mit Vliesstoffen, Sack- oder Verpackungsbahnen mit einer Gas-, Wasserdampfdurch-, aber Wasserundurchlässigkeit verbunden sind, finden sich im Anwendungsbereich der ESP wieder, da Wasser oder andere Flüssigkeiten die relativ kleinen Nano oder Mikroporen von z.B. < 0.5 - 5 µm Durchmesser aufgrund der hydrophoben Oberfläche nicht penetrieren kann. Diese und weitere physikalische Vorteile der kleinen Poren fordern regelrecht den Einsatz der ESP heraus, da Erfüllungen zur Atmungsforderung und Wasserdampfdurchlässigkeit z.B. nach der ASTM E96-80 oder E96-84 Messmethode mit 100 – 800 g/m2/Tag mit anderen Perforations- oder Prozessverfahren nur äußert schwierig machbar, zu teuer, zu unwirtschaftlich oder bei derart hohen Lochdichten technologisch nicht erreichbar sind. | Patentierte ESP ermöglichen Porositätsbereiche von 80 bis 2500 C.U., Bahnbreiten von 100 bis 2000 mm bei Bahngeschwindigkeiten bis zu 500 m/min, abhängig von der Porosität und Materialkonsistenz zur Perforierbarkeit. Anforderungsprofile, Kardinalforderungen die für viele Applikationsbereiche und Produkte mit Vliesstoffen, Sack- oder Verpackungsbahnen mit einer Gas-, Wasserdampfdurch-, aber Wasserundurchlässigkeit verbunden sind, finden sich im Anwendungsbereich der ESP wieder, da Wasser oder andere Flüssigkeiten die relativ kleinen Nano oder Mikroporen von z.B. < 0.5 - 5 µm Durchmesser aufgrund der hydrophoben Oberfläche nicht penetrieren kann. Diese und weitere physikalische Vorteile der kleinen Poren fordern regelrecht den Einsatz der ESP heraus, da Erfüllungen zur Atmungsforderung und Wasserdampfdurchlässigkeit z.B. nach der ASTM E96-80 oder E96-84 Messmethode mit 100 – 800 g/m2/Tag mit anderen Perforations- oder Prozessverfahren nur äußert schwierig machbar, zu teuer, zu unwirtschaftlich oder bei derart hohen Lochdichten technologisch nicht erreichbar sind. | ||
| − | '''Produktanwendungen | + | '''Produktanwendungen''' Packmittel oder Folienverbunde verschiedenster Art lassen sich beispielhaft für folgende Produkte und Applikationen verwenden bzw. meist nur durch deren Veredelung erst praktisch realisieren: atmungsaktive Wanddekorationen mit Beschichtungen oder PVC Verbunden, Wandtapeten wie z.B. Venyl Tapeten oder andere PE Beschichtungen mit Feuchtigkeitsaustausch des aufgetragenen Klebers, Papiere zum Verkleben von Gipsplatten für den Innenausbau zur Blasenauflösung der Klebmittel, Kanten- oder Eckenschutzkraftpapiere mit Luftblasendiffusion der Auftragskleber, Vliesverbunde mit dünnen PE Schichten zum Außenschutz und Gasaustausch von Holzhäusern, Unterdachspannbahnen aus Verbundmaterialien mit Gewebeeinlagen zum Gasaustausch zur Vermeidung von Kondenswasserbildung, atmungsaktive Overalls oder Einmalberufskleidung aus spun bonded PE Vliese, PE beschichtete Papiere für Füllgutsäcke, Granulate, Zementsäcke, Tierfutter, Lebensmittel, oder andere Verpackungseinheiten, die einen Luft Auslass zur vorteilhaften Befüllung oder Warengutbelüftung zur Lagerung benötigen, Bekleidungseinlagen oder inlets mit atmungsaktiven angenehmen Trageeigenschaften, Seifen, Deo und body care Produkte oder Verpackungen mit Duftstoffsuggerierung als erstklassiges Marketinginstrument, Trage, Früchte, Gemüse oder Blumenverpackungen aus Papier oder Papierersatzverbundstoffen mit Gasaustausch, Brot- oder Brötchenverpackungen aus Papierverbundstoffen zur Erhaltung der Lebensmittelfrische, technische Industrieverbundfolien oder Papierersatzmaterialien für industrielle Filtrationszwecke, Mikrofiltration, Nanomembrane, Mikromembrane, Lithium Ionen Akkus, Hochleistungsbatterien für Hybridfahrzeuge, Batterieseparation, Bioanalyse, Landwirtschaft, Alkohol, Flüssigkeit, Medizintechnik, Analysetechnik. |
| − | '''Produktvorteile und Anwendung | + | '''Produktvorteile und Anwendung''' Reduktion von Sack oder Beutelbefüllungszeiten um bis um 100 %, attraktive Luftdurchlässigkeitsbereiche bei 200 - 350 C.U. was 6.5 bis 3.5 Gurley bzw. 14 - 6 Gurley or adäquate der Benson Einheit entspricht, nach außen erhaltener Schutz des Verpackungsproduktes, Luft Auslass ohne Beeinträchtigung verpackter Produkte, Erhaltung der Barriereeigenschaften, Duft Übertragung und Suggestion an Produktkäufer ohne die Packung zuvor zu öffnen, Atmungsaktivität von Wandtapeten oder anderen Wandverkleidungen um Schimmelbildung und Fäulnis zu vermeiden, Brotpapierverpackungen zur längeren Haltbarkeit, Atmungsaktivität und Tragkomfort von Bekleidung, Einwegbekleidungsindustrie, Lackier- oder Kesselanzüge, Unterdachspannbahnen zum Luftaustausch von Innen nach Außen zur Verhinderung von Tropfsteinhöhleneffekte. |
| − | '''Konventionelle Laserperforationstechnik | + | '''Konventionelle Laserperforationstechnik''' Durch gepulste, fokussierte Laserstrahlen sind mit im Markt angebotenen Anlagen Lochgrößen von 60 - 200 µm bei Lochdichten von typischer Weise 10 – 30 Löcher pro cm, Lochsequenzen von 100.000 bis 300.000 Löcher pro Sekunde, bei maximal 16 oder 32 Laserlochreihen über die Bahnbreite verteilt, möglich. Deren Porositätsbereiche bewegen sich zwischen 100 – 3000 C.U., in der Regel mit Bahnbreiten von 100 – 500 mm bei Bahngeschwindigkeiten bis 600 m/min, abhängig von der Porosität und Materialkonsistenz zur Perforierbarkeit. |
| − | '''Laserperforationstechniken von IPM | + | '''Laserperforationstechniken von IPM''' mit Entwicklung, Patentierung eines Dual Hochleistungslasermultiplexers DE102004001327 und optischen Eingangsleistungen bis zu 8 KW, fast flow oder SLAB Laser, ist es erstmalig gelungen, bis zu 200 separierte optische Laserstrahlausgänge zu realisieren, mit denen jetzt z.B. Papierperforationen in breiten Bahnen bis zu 2000 mm möglich, andere Materialbearbeitungen in Metallen wie rostfreier Stahl, Kupfer, Messing sowie auch in Glas, Keramik, Photovoltaik, Solarzellen, usw. möglich sind. Dies jetzt mit Lochsequenzen bis zu 2 Millionen pro Sekunde, Lochgrößen von 60 - 100 µm, Lochdichten von typisch 10 – 30 Löcher pro cm, Porositäten im Bereich von 100 bis 1000 C.U., Bahngeschwindigkeiten bis zu 400 m/min und non stopp Rollenbetrieb an Ab- und Aufwicklung, was eine jährliche Ausbringung von bis zu 4000 Tonnen von laserperforierten Feinpapieren mit hoher Automation der Produktionsmaschine LPM-1 bei exorbitant geringen Papierausschuss von < 1% und QUAFÖ Qualitätszertifizierung einer jeder Produktionsrolle ermöglicht. Hierbei ist das optische online Porovision Traversiermesssystem OPSS-1 zur präzisen Positionskontrolle aller Laserperforationslinien sowie die permanente Erfassung der Porositätsprofile ein integraler Bestandteil der ISO Qualitätskontrolle und Datenauswertung zum Ende einer jeden Produktionsrolle. |
'''Weitere Entwicklung, die patentangemeldete Micro Laser Line Perforationstechnologie MLL-1 DE102004012081''' generiert einen nicht geradlinigen Lochreihenanordnung auf den Produkten. Z.B. sind auf Mundstückbelagpapierblättchen der Zigarettenfilter, RYO usw. jetzt losgelöst von den seit 20 Jahren traditionell koaxial verlaufenden Laserperforationen, wellenförmige, Zickzack, Rechteck, Dreieck, gewundene Lochreihenlinien oder Paare, Firmenlogos, Kryptogramme, anti counterfeiting Merkmale oder andere Perforation Ausführungsformen mit zeitlich sehr schnell und präzise aus gelenkten Laserstrahlen möglich. Alles dies bei Lochgrößen von 60 - 120 µm, Lochdichten von typisch 10 – 30 Mikrolöcher pro cm in einer jeder Lochreihe, Lochsequenzen von 100.000 bis 300.000 Löcher pro Sekunde bei Porositätsbereichen von 100 – 800 C.U. Verpackungs-, Kunststofffolien- oder Sicherheitsprodukte verschiedenster Art lassen sich mit dem neuen MLL-1 Verfahren in gleicher Weise veredeln oder behandeln. | '''Weitere Entwicklung, die patentangemeldete Micro Laser Line Perforationstechnologie MLL-1 DE102004012081''' generiert einen nicht geradlinigen Lochreihenanordnung auf den Produkten. Z.B. sind auf Mundstückbelagpapierblättchen der Zigarettenfilter, RYO usw. jetzt losgelöst von den seit 20 Jahren traditionell koaxial verlaufenden Laserperforationen, wellenförmige, Zickzack, Rechteck, Dreieck, gewundene Lochreihenlinien oder Paare, Firmenlogos, Kryptogramme, anti counterfeiting Merkmale oder andere Perforation Ausführungsformen mit zeitlich sehr schnell und präzise aus gelenkten Laserstrahlen möglich. Alles dies bei Lochgrößen von 60 - 120 µm, Lochdichten von typisch 10 – 30 Mikrolöcher pro cm in einer jeder Lochreihe, Lochsequenzen von 100.000 bis 300.000 Löcher pro Sekunde bei Porositätsbereichen von 100 – 800 C.U. Verpackungs-, Kunststofffolien- oder Sicherheitsprodukte verschiedenster Art lassen sich mit dem neuen MLL-1 Verfahren in gleicher Weise veredeln oder behandeln. | ||
| − | '''Wobei sich die Anwendungen nicht nur auf das Perforieren beschränken, sondern auch für den Einsatz der gigantischen Industriebereiche zur Lasermaterialbearbeitung und Oberflächenbehandlungen wie schweißen, formen, trennen, vergüten, bohren, ritzen, öffnen, fügen, marking, usw. übertragbar sind. | + | '''Wobei sich die Anwendungen nicht nur auf das Perforieren beschränken, sondern auch für den Einsatz der gigantischen Industriebereiche zur Lasermaterialbearbeitung und Oberflächenbehandlungen wie schweißen, formen, trennen, vergüten, bohren, ritzen, öffnen, fügen, marking, usw. übertragbar sind.''' |
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| − | ''' | + | '''Porosität Vision Imaging Control OPSS-1, DE10251610, in China 200310104764''' naturporöse oder Mikroperforierte Bahnmaterialien bewegen sich mit bis zu 600 m/min bei Bahnbreiten bis zu 2000 mm, so dass sich eine pneumatische, also bahn berührende Porositätsmessung, exorbitant schwierig gestaltet. Hinzu kommend sind diese Messmethoden mit Nachteilen der Bahnzugserhöhung, des Materialabriebs, der Faltenbildung, Undichtigkeit im Messkopfbereich, starken Verschmutzungen, Nichtlinearitäten und Schwierigkeiten beim Scannen unabdingbar verbunden. Daher bieten sich optische Messverfahren zur Transmission, Extinktion, Spektralmessung als Funktion der pneumatisch statischen Gasdurchlässigkeit an. Dabei sind die gestellten Anforderungen aufgrund der eingangs genannten Produktverarbeitung und online Kontrolle, extrem kleiner geometrischer Porenabmessungen, relativ hohen Bahngeschwindigkeiten und guter Messwertreproduktion mit der optischen Porositätsmesstechnik in idealer Weise zu lösen. |
| − | '''Resumee | + | '''Hierzu hat IPM eine Reihe neuer, patenangemeldeter optischer Messverfahren und Systeme z.B. DE19542289 und DE10251610 in stationärer oder traverser Ausführung als OPSS-1 und OPRL-1''' entwickelt, weltweit im Markt eingeführt zur Patentanmeldung geführt. Porositätsmessbereiche von 80 C.U. bis 5000 C.U. mit Multifarbsensoren, Lochreihenerfassungen mit Auflösungen < 0.1 mm durch integrierten Präzisionslinienlaser und Zeilen Auslesung, Verfahrgeschwindigkeiten von 20 bis zum 300 mm/Sek., intelligente DSP FPGA Multicontroller Elektronik mit eigner Firmware, Signal Vorverarbeitung im Sensorkopf, high speed RS-232, Ethernet, Ethercad, Can, Profibus, Link zum Master PC oder PLC sowie spezielle Prozesssoftware sichern eine qualitative, quantitative online Kontrolle nach ISO 9001 oder 9002 an verschiedenen Produktionsmaschinen. |
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| + | '''Resumee''' Nur die elektrostatische Mikroperforation ermöglicht durch eine sehr präzise Energieeinkopplung, Filamentierung, dielektrisch geförderte Mikro- und Plasmenentladung eine nano oder mikrofeine Ventilation für Packmitteln mit Barriereeigenschaften, Atmungsaktivität von Massenprodukten, industriellen oder medizinischen Nano oder Mikromembranen, Vliesstoffe und insbesondere Papierbahnen verschiedenster Art bei großen Bahnbreiten und Geschwindigkeiten. Insbesondere dort, wo aus physikalischen oder prozesstechnischen Gründen NICHT andere Verfahrenstechniken einsetzbar sind. Dieser Trend wird sich für spezielle Produkteigenschaften und Anwendungen weiter fortsetzen. | ||
'''Durch Neuentwicklungen in der elektronischen Leistungsschaltungstopologie mit IGBT, BJT, MOSFET, FRETFET oder HVFET''' zur Erzeugung sehr feiner, stromgesteuerter Hochspannungsentladungsimpulse im Zeitfenster von 10 ns bis 15 µs und einzelner Ladungsenergien von 0.1 bis 3 mJ hat die Nanotechnologie zur Submikroperforation auch im diesem Bereich der Feinpapierveredelung und Verpackungsindustrie Einzug gehalten. Kunststofffolien wie PE, PP, LDPE, BOPP, EVA HDPE lassen sich auch zukünftig besser mit hot oder micro needle oder anderen mechanischen sowie mit Gasendladungs- oder Festkörperlaser gesteuert perforieren. | '''Durch Neuentwicklungen in der elektronischen Leistungsschaltungstopologie mit IGBT, BJT, MOSFET, FRETFET oder HVFET''' zur Erzeugung sehr feiner, stromgesteuerter Hochspannungsentladungsimpulse im Zeitfenster von 10 ns bis 15 µs und einzelner Ladungsenergien von 0.1 bis 3 mJ hat die Nanotechnologie zur Submikroperforation auch im diesem Bereich der Feinpapierveredelung und Verpackungsindustrie Einzug gehalten. Kunststofffolien wie PE, PP, LDPE, BOPP, EVA HDPE lassen sich auch zukünftig besser mit hot oder micro needle oder anderen mechanischen sowie mit Gasendladungs- oder Festkörperlaser gesteuert perforieren. | ||
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'''Micro Cluster Patent Technologies''' | '''Micro Cluster Patent Technologies''' | ||
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| − | '''LPM-1 micro laser perforation | + | '''MLL-1 micro laser line perforation, real alternative for galvanometer scanner''' cluster micro technology for hole pattern, perforation design, waves, zigzag or packages lines, cryptograms, company logos, holograms, anti counterfeiting, security paper, bank note, metal sticker, credit cards, transparent films, holographic paper, cigarette, tipping, filter, aluminum foils, shrinkable films, tear tapes, labels, cardboards, bar or matrix codes, marking, scribing, jewelry, automotive, pharmacy, golf, smoking, chemical or medical product, electronics part, indicators, porosity contours or profiles, embossing, etc. Patent pending for process, device, product property DE102004012081. |
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| − | Dual AC/AC, AC/DC switching converter unit, high power, high frequency, high voltage | + | '''LPM-1 micro laser perforation''' at wide web, large area, surface or whole material cluster treatment, cutting, welding, drilling, ablation, molding, high power dual rotation laser beam splitter, twin multiplexer level, 4/6KW optical input, flexible hollow fiber, 200 output channels. Material treatment and robotics for stainless steel, ceramic, aluminum, gold, glass, silver, brass, copper, titanium, diamonds, silicon, solar, panel, photovoltaic, Patent grant for process and device DE102004001327. |
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| + | '''Dual AC/AC, AC/DC switching converter unit, high power, high frequency, high voltage''' ultra short mega power current, electrostatic nano or micro cluster perforation, cigarette, tipping, filter, fine, packaging, paper, plug-wrap, sack, bag, Kraft, food, plastic film, foil, textile, fabrics or other products, switching converter, compressor, emergency, train, ship or vessel power supply, up/down frequency shift switching units. Patent grand for process and device DE10328937. | ||
| − | '''Optical online OPSS-1 porovision scanning control system | + | '''Optical online OPSS-1 porovision scanning control system''' permeability cluster control for electrostatic or laser micro perforation machines, multiple color sensor, spectral intensity, DSP, FPGA, CCD, line, precise, laser, position, material finger print detection, VIS wave length, opacity, defects, inspection, imaging control, scanner systems, filter, tipping, cigarette, book, packaging, magazine, bible, wall, Kraft, paper, carton, coffee, tea, food, co-extrusion foils, films, agriculture or other fast moving fabrics or web material. Patent pending for process and device DE10251610. China patent grant 200310104764. |
'''Optical dyn or surface tension control ODSTM-1''' at fast moving substrates, plastic, films, foils, tear tape, laminate, co-extrusion, BOPP, LLDPE, PE, PP, PVC, MOV, MOH, FEP, PET, OPP, PTFE, MPET, online, spectral, extinction, monolithic, sensor, laser, IR, NIR, scanning, wobbling, stray light, spectrometer, etc. Previous patent application DE19542289. | '''Optical dyn or surface tension control ODSTM-1''' at fast moving substrates, plastic, films, foils, tear tape, laminate, co-extrusion, BOPP, LLDPE, PE, PP, PVC, MOV, MOH, FEP, PET, OPP, PTFE, MPET, online, spectral, extinction, monolithic, sensor, laser, IR, NIR, scanning, wobbling, stray light, spectrometer, etc. Previous patent application DE19542289. | ||
| − | '''patent references | + | '''patent references''' |
http://www.wikipatents.com/gb/2149092.html | http://www.wikipatents.com/gb/2149092.html | ||
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http://www.wikipatents.com/de/3332886.html | http://www.wikipatents.com/de/3332886.html | ||
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http://www.wikipatents.com/de/2918283.html | http://www.wikipatents.com/de/2918283.html | ||
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http://www.freepatentsonline.com/EP0460369.html | http://www.freepatentsonline.com/EP0460369.html | ||
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http://www.freepatentsonline.com/7224447.html | http://www.freepatentsonline.com/7224447.html | ||
'''technology down loads''' | '''technology down loads''' | ||
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http://www.microperforation.com/mll-1-laser-perforation.html | http://www.microperforation.com/mll-1-laser-perforation.html | ||
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http://www.microperforation.com/lpm-1.html | http://www.microperforation.com/lpm-1.html | ||
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http://www.microperforation.com/opss-1-optical-online-porosity.html | http://www.microperforation.com/opss-1-optical-online-porosity.html | ||
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http://www.microperforation.com/igbt-esp-unit.html | http://www.microperforation.com/igbt-esp-unit.html | ||
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http://www.microperforation.com/ipm-spanish.html | http://www.microperforation.com/ipm-spanish.html | ||
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http://www.microperforation.com/online-perforation-cigarette.html | http://www.microperforation.com/online-perforation-cigarette.html | ||
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http://www.microperforation.com.cn/ipm-technology.html | http://www.microperforation.com.cn/ipm-technology.html | ||
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http://www.microperforation.com.cn/ipm-spanish.html | http://www.microperforation.com.cn/ipm-spanish.html | ||
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http://www.deguodaguan.com/ipm/Reports-china.html | http://www.deguodaguan.com/ipm/Reports-china.html | ||
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http://www.deguodaguan.com/ipm/englishengineerreport.html | http://www.deguodaguan.com/ipm/englishengineerreport.html | ||
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http://www.deguodaguan.com/ipm/optical-dyne-control.html | http://www.deguodaguan.com/ipm/optical-dyne-control.html | ||
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http://www.dk3qv.de/ipm-technology.html | http://www.dk3qv.de/ipm-technology.html | ||
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http://www.dk3qv.de/lpm-1.html | http://www.dk3qv.de/lpm-1.html | ||
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http://www.dk3qv.de/ipm-spanish.html | http://www.dk3qv.de/ipm-spanish.html | ||
| − | http://www.dk3qv.de/online-perforation-cigarette.html | + | |
| + | http://www.dk3qv.de/online-perforation-cigarette.html | ||
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'''IPM- International Perforation Management | '''IPM- International Perforation Management | ||
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high-tech engineering - China – Germany - Thailand | high-tech engineering - China – Germany - Thailand | ||
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Mr. Werner Grosse | Mr. Werner Grosse | ||
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tel./fax: 0049-3212-5375175 | tel./fax: 0049-3212-5375175 | ||
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http://www.microperforation.com | http://www.microperforation.com | ||
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http://www.microperforation.com.cn | http://www.microperforation.com.cn | ||
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http://www.deguodaguan.com/ipm/''' | http://www.deguodaguan.com/ipm/''' | ||
Revision as of 10:25, 26 April 2009
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IPM International Perforation Management, is a relative small high-tech engineering company with a team of specialized, highly skilled technicians and engineers who, with competent partners in China and Europe, develop, design, tailor made, manufacture nano micro electrostatic or laser perforation or material treatment systems or machines. As well intelligent inline vision scanning sensor porosity, permeability etc. control technology for global sales and potential customers as ready-to-use projects. Qualification, training and technology transfer for technical and operation personnel are an essential part of our services as well as an prosperous and long-term technology cooperation.
The founder of IPM, Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser perforation as well in optical online porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in numbered research assignments he initiated more than 46 inventions, among more than 34 patents, also outside of EU and in China as well. Thanks to patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and optical online porosity vision control systems have been developed. It’s including world wide new optical dyne control process for fast moving plastic films and foils.
After he became a self-employer in 1992, the GmbH was established in 1993. This resulted in an expansion of the electrostatic perforation technology apart from the traditional cigarette and mouthpiece tipping paper sections into application fields such as filter, packaging, printing, bag, food and non-woven for the paper refinement and especially for the packaging industry in international markets. Since 1994 the GmbH belong to an international supplier group.
After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH company at the end of 2001 in order to enhance innovations with his new engineering company to design new production machines and products which among other qualities have specific and unprecedented product characteristics in close cooperation with relatively large customers, especially in Asia and South America. Apart from these business ventures, he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming and educational targets and which international exchanging of technical, economical knowledge.
As a result of his membership in several organizations and due to his work in the field of electrostatic nano or laser micro, macro perforations, material treatment and optical online porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures and published a great number of technical papers, engineering reports etc. which are available in German, English, Spanish, French, Italian, Thai and Mandarin. He received the Caiyun Award from the Chinese Yunnan government in 2004 and from other countries as well, for his expertise as foreign expert on electrostatic, laser perforation and optical online porosity scanner control and process systems and for the added value of the innovative production technology, achieved by its transfer of knowledge and the successful cooperation with a large industry and tobacco Group in China and their improved production.
China Government http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968
http://www.tobaccochina.com/news/data/20038/c815083548.htm
Tobacco China http://www.tobaccochina.com/news/data/20038/c815083548.htm
http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm
At the end of 2005, the company site in Germany was abandoned so that Mr. Werner Grosse working now with IPM as technology expert in close cooperation with well-known clients in the tobacco, cigarette supplier, paper, packaging, printing, security, material treatment, automotive, robotic handling and other high-tech industries. IPM has developed a large number of sophisticated, multi functional, optical online sensor systems, patent pending DE10251610, patent grand in China 200310104764, stationary, scanning control processes, devices and systems for fast moving webs, fabrics or other material sheets to detect very precise and reproduce their specified product properties during production. Here there introduction. OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral colour sensors, precision line lasers, CCD imagine devices, DSP, ATMEL, INFINEON sensor internal controllers, own firmware, high speed data link, at scanning speeds from 20–500 mm per second, at web widths up to 5000 mm, measuring gaps from 2.0-5.0 mm, optical inline detection of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges from 80 up to 5000 C.U. (Coresta ml/min/2cm2), respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1 mm accuracy, nano micro pores from 50 nm up to 200 micron diameter by up to 300 pores per cm2.
With real time data determining of certain parameters, optical transmission, spectral grades, porosity integrals, envelope curves, internal calculated measuring values. Thus direct with close loops and feedbacks to the power electronics of fabrics treatment units. Micro perforation or other treatment system makes it possible to compensate any changes in web treatment parameters and their partial locations so that each jumbo roll as well single, quad bobbin sets can be produced quantity and quality controlled without intermediate stops in order of ISO 9001 or 9002 certifications. Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects, etc. at fast moving webs. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 m/min by high repetition rates. That completely independent from base material properties as consistency, colouring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, optical spectral, Raman, property, gauging thickness weight, moisture content and other known influences.
Applications ranges The electrostatic nano or micro perforation patent grad with DE10328937 including Co2 slab fiber yag excimer diode laser, other material going trough or surface treatment, as well for micromachining and nanotechnology, is usually used depending on quality at fine, rotogravure or offset printing, holographic or publishing paper, writing, magazine, newspaper, flexo, packaging, bonded fabrics, non-woven, filter, coffee, tea, bag, sack, craft, food, fresh fruit, force, reinforce, tipping, cigarette, plug wrap, fibre, facial tissues, toilet, decoration, wallpaper, gift, watermark, towels, bleached dyes shiny or clay, recycling, booklet, bible or other special paper, certain plastic films, foils, coating, laminating, converting, extruding, Polyofine, Polysulfone, Elastomer, textile, Polymer or most of that varied types. As well aluminium, gold, steel, stainless, brass, cupper, ceramic, solar, panel, titanium, silicon, diamond. It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies.
Material base weights from 10 up 150 grams per m2 by thicknesses from 5 up to 100 micron are possible to use. Including defect inspection, process automation, moisture vapour transmission rate, abrasion resistance of lamination, waterproof or breathable fabrics. Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labelling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features.
Dynes control application Described is a method and device for optical inline tough less surface tension control ODSTM-1 in DE19542289 by which the fast moving substrate runs through the measuring gap. It’s transmitted with a chromatic beam and spectral selected light source were two optical channels are displaced and polarized by 90 degree to each other. Both optical axles are precise and motor driven shift able in certain angles from 25 up to 65 degree. The spectral light photons, photonics, photovoltaic, illumination, transmission, extinction, absorption grades are detectable by two optical CCD imagine vision devices which are integrate in the sensor case on the other side of the substrate.
Material condition moving substrates means plastic foils, flexible, high-tech films, laminate, coating, bonding, labelling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MOH, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, DPC, BOPS, Vinyl, Polyester, Wrapping, Olefin, self-adhesive tape, high strength, cross-laminated, adhesive-coated films, reflective or magnetic sheeting, automotive tape products, inkjet media, heat sealing, sewing of plastic film, security, pressure sensitive tapes for the entertainment industry, graphic and specialty arts for general industrial and electrical applications, building or engineering industry, photographs, masking or printable plastic films, flat or corrugated rigid foamed thermoplastic sheets, polycarbonate, acrylic. PETG, extruded or polished cellulose, optical grade polycarbonate, sheets for IR or laser protection, welding filter grade sheets, films for video, imaging, capacitor or thermo transfer applications, foamed polypropylene film with decorative ribbons, binary-oriented polystyrene sheets, multi layer co-extruded film, high impact PVC and PETG, polyimide film, tape and flat films for aerospace automotive medical agriculture marine automotive household commercial domestic construction industry, municipal and leisure applications, clear matt semi-matt finishes or coloured, micro porous imaging membranes for use in alkaline lithium batteries, fuel cells and filtration equipment. By gauges from 10 µm to 100 µm, fabric widths up to 10,000 mm and web speeds up to 18 meters per second.
Optical properties material specific wavelength selection between 1200-1800 nm, material specific finger prints, molecular spectral properties, transmission grades, optical angle scanning, Lambert Beersche law determining, ultra low level stray scatter light detection, polarization, slot diaphragms, transverse displacements control the light beams along/far from the optical X and Y axes. The results are extreme scattering, diffraction, NIR, IR, stray light photons generation into the layer areas at both sides of the moving substrate. Their reflected and transmitted light intensities enables the determination by defined formulas and data matrixes the surface tension values in ranges from 28-62mN/m which are direct associate and bond to real static values for Statistical Quality Control (SQC). And this entirely independent of the material specific influences as like surface consistency, thickness, density, weight, opacity, coherence, filling, stretching, shrinkage, structure, co-extrusion, polar grouping, temperature, intrinsic motivation or viscosity, hydrophobia, hydrophilic molecules, hydrogen, photonics, mol mass, moisture, water steam proof, bi-layer, polymer, patterning, nanostructure, irradiation, isotopic, catalyst, multi atomic, coherence, absorption, photo mask effect, roentgen, X-ray, radiation, resonance bands, atomic, REM, TEM, FIC, IEC, ESCA X-Ray, Raman, electron spectroscopy for chemical analysis ASTM or ATR method, property, ellipsometry, acoustic photonic liquid effects, pre material treatment as corona, plasma jet, flam treatment.
Patent grand for high power 200 optical channel laser multiplexer DE102004001327, high voltage, high frequency ultra short current pulse converters unique laser product designs DE102004012081, marking, logos, scripts, security paper, cryptograms, cutting, welding, drilling, melding, ablation, hardening, process, gold, silver, stainless, steel, glass, ceramic, chip carrier, photovoltaic, solar panel, brass, cupper, aluminium. Mass product treatment, ventilation, breathable, penetration, air, oxygen, gas, jet stream, fluid, liquid, vapour, waterproof, product property, medical, biological, recycling, industry, tobacco, domestic, space, aircraft, defence, marine, military. Anti counterfeiting, high security, quality level, high power, slab, Co2, excimer, yag, uv, fiber laser.
Anti counterfeiting indication, product design with laser cluster technology
Laser perforation in general Possible to perforate by pulsed or enlarged and focused laser beams are holes sizes from 60 to 200 microns at density of holes of typical 10 to 30 holes per cm, holes sequences from 100.000 to 400.000 holes per second at a maximal of 16 punctured rows by laser distributed over the material web width with traditional systems or machines. Means in cigarette, tipping, plug-wrap, filter, packaging, packs, tear tape, plastic, film, foil and other material webs. With porosity levels from 100 to 3000 C. U., normally in web widths from 100 to 500 mm at web speeds of up to 600 m/min, depending on porosity and material consistency in relation to its ability to perforate.
IPM’s patent grant and applied laser cluster perforation technology IPM developments of laser cluster perforation technology LPM-1 is patent grant by DE102004001327 and operates with quadruple beam inputs up to 8 KW to a high power twin level multiplexer to generate up to 200 individual laser perforation rows across the web, combines automatic positioned laser perforation heads, focus setting, web speeds up to 400 m/min, web widths up to 2000 mm, up to 2,500.000 holes per second, jumbo roll-by-roll production, optical online permeability and perforation line position control, porosity feedback, high automation level and other features. Each laser perforation lines are archive able from 100 up to 1000 C.U.
The conception of high power twin level laser beam multiplexer enables plenty capabilities in other industry applications field as cutting, cut-off, welding, surface finishing, drilling, ablation, micromachining, polishing, forming, melting, surface treatment, roughness improvement, etc. Each of 200 single perforation heads can positioned across the through running web or static positioned material.
The fully automatic processes, equipments and devices open outstanding possibilities in industry, domestic, tobacco product, paper converting, manufacturing, refiner, gift material, printing, labeling, laminating, plastic, film, foil, tear tape, gluing tapes, packaging, medical, hygienic, biological, wall covering, security cards, bank notes, house building, construction, food, fruit, agriculture, bio-engineering applications and markets.
Working principle of MLL-1 Micro-Laser-Line perforation As known offline laser perforation machines or processes generating strait holes lines in web direction of the running tipping or other material sheets. Excluding spray laser designs which looks similar as random holes into certain zone areas as electrostatic perforation.
The world-wide new and patent pending DE102004012081 Micro-Laser-Line technology generating cluster pattern, micro holes, sinus, waves, zigzag, cryptograms, logos, holograms, brand names or other kind of perforation designs in web direction which can looks like as a group of micro laser lines. Concerned tipping paper means: non coaxial circumference at the cigarette filter.
New beam divert moving, scanning, flipping elements control each single laser perforation lines in across material direction which are precise focused for micro holes in ranges from 50 up to 120 micron.
Technical solutions Technologically this is performed by means of Piezo oscillators, ultra fast mini scanner, laser beam deflection, actuator with metal optics or asymmetrically, rotary reflection cones, which function and operational sequences is precise synchronize with the speed of web material. Envelope curves of the selected perforation pattern are storage and calculated by PLC control before single holes and holes groups supervised during production processes.
Product and process advantages Micro-Laser-Lines enables total different product indicators against all other laser perforation processes it allows significant product property and trademark indications – patent claims MLL-1 perforation design indicates unique the company which had generate the micro perforation in tipping, packaging or other material webs wide range of laser perforation groups as common active ventilation zone to obtain several advances in air stream distributions into cigarette filter fully perforation line guiding around the cigarette filter assure constant porosity results several pattern or wave line designs for different brands are possible number of holes per cm length are constant e.g. 10 or 20 porosity range from 100 up to 1000 C.U. hole sizes from 50-120 micron hole densities from 100.000-500.000 holes per Second – in total from 1 up 6 perforation pattern or lines can combines one group perforation hole quality and porosity remains in standard levels many other web material, substrate or products are treatable in similar processes
Laser perforation machines and systems existent laser perforation machines are able to modified with new optical, mechanical and control elements low investment of technical modifications because exchanges of certain elements complete MLL-1 devices are adaptable on existent offline laser perforation machines or other systems capability to adapt MLL-1 beam divert devices/unit at online perforation system at cigarette making machine perforation power and production output remains as before
Applications The MLL-1 Micro-Laser-Line perforation for web or sheet material as paper, metal, isolation, plastic, film, foil, leather, textile material enables now large number of possibilities for hole positioning with different perforation pattern, design, wave, zigzag, cryptograms, scripts, etc. lines or others which generates e.g. optimized air distribution characteristics in cigarette filter, unique anti counterfeiting indications and 100 other product advantages.
Special remark of MLL-1 creates fundamentally new product properties, e.g. as final products for mouthpieces with tipping paper at cigarette filter or other tobacco, packaging or security products. Specific indication of brand names which is recognizable for everyone and product buyer – if the micro holes or pattern are to see with magnified glasses. Or touch able as Braille scripts as micro cluster perforation cryptograms.
Summary The MLL-1 targets many new applications with laser beam diverts in horizontal or vertical position. Uses of sophisticated divert elements allows easy and low budget modifications at existent laser systems and production machines.
Multiple online ventilation at cigarette making machines OESP-1. Perforation of tipping or cigarette paper at filter cigarette as mass products. Electrostatic perforation has been used since 30 years for ventilation of non filter, RYO or filter cigarettes to create a directed and guided air bypass or Lindstroem principle. For this purpose, cigarette paper for some non filter or RYO cigarettes and almost every kind of filter cigarettes tipping papers are perforated electro statically OFFLINE in zones from 2.0–6.0 mm width or in rows with ONLINE or OFFLINE by use of slow, fast flow, sealed-off or SLAB carbon gas or diode laser in order to reduce the harmful substances such as nicotine and condensate down to allowed values. Another effect is the possibility to control the degree of ventilation of Cigarettes. IPM ONLINE ESP technology and former patents EP0460369 and DE4018209 enables cigarette tipping paper perforation while cigarette making processes to reduce nicotine and condensate levels for non-filter cigarettes. The electrostatic online multiple perforation process OESP-1 open new possibilities for cigarette/tipping paper ventilation during cigarette manufacturing by full integration of perforation equipment/cassettes.
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This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. To archive that immense perforation demands IPM developed, designed, patent grand new electronic perforation unit which working as upward converters with IGBT, MOSFET, FREDFET or HVFET for power pulses from 1 up to 15 micro seconds, high current peaks up to 300 Amps, base frequencies up to 200 KHz on ferrite transformers to generate high voltage peaks into the shielded sparking cassettes.
Advantages, direct mechanical integration of perforation units, functional interfacing and EMI level in according of international CE conformity, EG, EN, NEC, CCC standards archiving high production efficiencies and controllable ventilation grades on highly automated cigarette machines. Dual IGBT power electronics and multiple perforation performances across the strips and circumference of each cigarette, allows problem less perforations on high-speed cigarette making machines up to 12.000 cpm as MAX-S, MK9, Protos 80, 90 etc. Compact all-over-dimensions, direct mechanical integration of perforation units, easy functional interfacing and full EMI acceptance in order of EN or NEC standards archiving high production efficiencies with controllable ventilation grades on highly automated cigarette making machines. All perforation, production parameters are stored, controlled on real time operation systems and industry PC, i.e. geometrical and synchronized positions of perforation lines, zones, etc., pore densities, perforation zones width, distributions, perforation profile, porosity ranges of each cigarette brand. Porosity profiles over the length of each non-filter cigarettes are possible as well. Furthermore single, multiple, different or equal groups of single perforation zones across the cigarette paper web for non-filter or tipping paper web for filter cigarettes are possible. All stored parameter sets are interfaced to the computer PLC control system at cigarette machine. Online insertion of different positions across certain locations and porosities of each cigarette brand are very flexible to define and controllable during perforation process.
Air ventilation levels can be exactly defined and, due to online feedback, can be kept constant by means of perforation system design and porosity distribution. For non filter cigarettes, for example, perforation can be effected over the entire length and circumference of the cigarette. The ESP process OESP-1 has a high liability and is realizable with low investments and low running costs when compared with online laser macro micro perforation processes. Online porosity control system OPSS-1 monitor continuously the air permeability, called optical online porosimeter, with a state-of-the-art technology to obtain a close-loop feed-back to the perforation unit to keep the ventilation grades constant. Online micro perforation processes are possible to use for other mass products and application fields with full system integration in entire production lines as bag, sack, packaging, rolls, coaxial designed products, food, fruit, home building products, manufacturing, etc. New ranges of applications will be made accessible new products with special features will be developed.
ONLINE LASER PERFORATION OLP-1 with patent grand high speed multiplexer DE102004001327 Position A, laser source with IPM patent grand multiplexer of 8 optical channels for 8 laser lines, 10.6 um wavelength, Co2 sealed off laser, M