Difference between revisions of "Dk3qv.de"
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'''IPM International Perforation Management,''' is a relative small high-tech engineering company with a team of specialized, highly skilled technicians and engineers who, with competent partners in China and Europe, develop, design, tailor made, manufacture nano micro electrostatic or laser perforation or material treatment systems or machines. As well intelligent inline vision scanning sensor porosity, permeability etc. control technology for global sales and potential customers as ready-to-use projects. Qualification, training and technology transfer for technical and operation personnel are an essential part of our services as well as an prosperous and long-term technology cooperation. | '''IPM International Perforation Management,''' is a relative small high-tech engineering company with a team of specialized, highly skilled technicians and engineers who, with competent partners in China and Europe, develop, design, tailor made, manufacture nano micro electrostatic or laser perforation or material treatment systems or machines. As well intelligent inline vision scanning sensor porosity, permeability etc. control technology for global sales and potential customers as ready-to-use projects. Qualification, training and technology transfer for technical and operation personnel are an essential part of our services as well as an prosperous and long-term technology cooperation. | ||
| − | The founder of IPM | + | The founder of IPM Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser perforation as well in optical online porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in numbered research assignments he initiated more than 46 inventions, among more than 34 patents, also outside of EU and in China as well. Thanks to patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and optical online porosity vision control systems have been developed. It’s including world wide new optical dyn control process for fast moving plastic films and foils. |
After he became a self-employer in 1992, the GmbH was established in 1993. This resulted in an expansion of the electrostatic perforation technology apart from the traditional cigarette and mouthpiece tipping paper sections into application fields such as filter, packaging, printing, bag, food and non-woven for the paper refinement and especially for the packaging industry in international markets. Since 1994 the GmbH belong to an international supplier group. | After he became a self-employer in 1992, the GmbH was established in 1993. This resulted in an expansion of the electrostatic perforation technology apart from the traditional cigarette and mouthpiece tipping paper sections into application fields such as filter, packaging, printing, bag, food and non-woven for the paper refinement and especially for the packaging industry in international markets. Since 1994 the GmbH belong to an international supplier group. | ||
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After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH company at the end of 2001 in order to enhance innovations with his new engineering company to design new production machines and products which among other qualities have specific and unprecedented product characteristics in close cooperation with relatively large customers, especially in Asia and South America. Apart from these business ventures, he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming and educational targets and which international exchanging of technical, economical knowledge. | After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH company at the end of 2001 in order to enhance innovations with his new engineering company to design new production machines and products which among other qualities have specific and unprecedented product characteristics in close cooperation with relatively large customers, especially in Asia and South America. Apart from these business ventures, he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming and educational targets and which international exchanging of technical, economical knowledge. | ||
| − | As a result of his membership in several organizations and due to his work in the field of electrostatic nano or laser micro, macro perforations, material treatment and optical online porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures and published a great number of technical papers, engineering reports etc. which are available in German, English, Spanish, French, Italian, Thai and Mandarin. He received the Caiyun Award from the Chinese Yunnan government in 2004 and from other countries as well, for his expertise as foreign expert on electrostatic, laser perforation and optical online porosity scanner control and process systems and for the added value of the innovative production technology, achieved by its transfer of knowledge and the successful cooperation with a large industry and tobacco Group in China and their improved production. | + | As a result of his membership in several organizations and due to his work in the field of electrostatic nano or laser micro, macro perforations, material treatment and optical online porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures and published a great number of technical papers, engineering reports etc. which are available in German, English, Spanish, French, Italian, Thai and Mandarin. |
| + | |||
| + | He received the Caiyun Award from the Chinese Yunnan government in 2004 and from other countries as well, for his expertise as foreign expert on electrostatic, laser perforation and optical online porosity scanner control and process systems and for the added value of the innovative production technology, achieved by its transfer of knowledge and the successful cooperation with a large industry and tobacco Group in China and their improved production. | ||
'''China Government''' http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968 | '''China Government''' http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968 | ||
| − | '''Tobacco China''' http://www.tobaccochina.com/news/data/20038/c815083548.htm. | + | '''Tobacco China''' http://www.tobaccochina.com/news/data/20038/c815083548.htm |
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| + | '''http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm | ||
| + | ''' | ||
At the end of 2005, the company site in Germany was abandoned so that Mr. Werner Grosse working now with IPM as technology expert in close cooperation with well-known clients in the tobacco, cigarette supplier, paper, packaging, printing, security, material treatment, automotive, robotic handling and other high-tech industries. | At the end of 2005, the company site in Germany was abandoned so that Mr. Werner Grosse working now with IPM as technology expert in close cooperation with well-known clients in the tobacco, cigarette supplier, paper, packaging, printing, security, material treatment, automotive, robotic handling and other high-tech industries. | ||
| − | IPM has developed a large number of sophisticated, multi functional, optical online sensor systems, patent pending DE10251610, patent grand in China 200310104764, stationary, scanning control processes, devices and systems for fast moving webs, fabrics or other material sheets to detect very precise and reproduce their specified product properties during production. Here there introduction. OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral colour sensors, precision line lasers, CCD imagine devices, DSP, ATMEL, INFINEON sensor internal controllers, own firmware, high speed data link, at scanning speeds from 20–500 mm per second, at web widths up to 5000 mm, measuring gaps from 2.0-5.0 mm, optical inline detection of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges from 80 up to 5000 C.U. (Coresta ml/min/2cm2), respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1 mm accuracy, nano micro pores from 50 nm up to 200 micron diameter by up to 300 pores per cm2. | + | '''IPM has developed a large number of sophisticated, multi functional, optical online sensor systems,''' patent pending DE10251610, patent grand in China 200310104764, stationary, scanning control processes, devices and systems for fast moving webs, fabrics or other material sheets to detect very precise and reproduce their specified product properties during production. Here there introduction. OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral colour sensors, precision line lasers, CCD imagine devices, DSP, ATMEL, INFINEON sensor internal controllers, own firmware, high speed data link, at scanning speeds from 20–500 mm per second, at web widths up to 5000 mm, measuring gaps from 2.0-5.0 mm, optical inline detection of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges from 80 up to 5000 C.U. (Coresta ml/min/2cm2), respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1 mm accuracy, nano micro pores from 50 nm up to 200 micron diameter by up to 300 pores per cm2. |
| − | With real time data determining of certain parameters, optical transmission, spectral grades, porosity integrals, envelope curves, internal calculated measuring values. Thus direct with close loops and feedbacks to the power electronics of fabrics treatment units. Micro perforation or other treatment system makes it possible to compensate any changes in web treatment parameters and their partial locations so that each jumbo roll as well single, quad bobbin sets can be produced quantity and quality controlled without intermediate stops in order of ISO 9001 or 9002 certifications. Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet | + | With real time data determining of certain parameters, optical transmission, spectral grades, porosity integrals, envelope curves, internal calculated measuring values. Thus direct with close loops and feedbacks to the power electronics of fabrics treatment units. Micro perforation or other treatment system makes it possible to compensate any changes in web treatment parameters and their partial locations so that each jumbo roll as well single, quad bobbin sets can be produced quantity and quality controlled without intermediate stops in order of ISO 9001 or 9002 certifications. Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet stream, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects, etc. at fast moving webs. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 m/min by high repetition rates. That completely independent from base material properties as consistency, colouring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, optical spectral, Raman, property, gauging thickness weight, moisture content and other known influences. |
| − | Applications ranges | + | '''Applications ranges''' |
| + | The electrostatic nano or micro perforation patent grad with DE10328937 including Co2 slab fiber yag excimer diode laser, other material going trough or surface treatment, as well for micromachining and nanotechnology, is usually used depending on quality at fine, rotogravure or offset printing, holographic or publishing paper, writing, magazine, newspaper, flexo, packaging, bonded fabrics, non-woven, filter, coffee, tea, bag, sack, craft, food, fresh fruit, force, reinforce, tipping, cigarette, plug wrap, fibre, facial tissues, toilet, decoration, wallpaper, gift, watermark, towels, bleached dyes shiny or clay, recycling, booklet, bible or other special paper, certain plastic films, foils, coating, laminating, converting, extruding, Polyofine, Polysulfone, Elastomer, textile, Polymer or most of that varied types. As well aluminium, gold, steel, stainless, brass, cupper, ceramic, solar, panel, titanium, silicon, diamond. It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. | ||
Material base weights from 10 up 150 grams per m2 by thicknesses from 5 up to 100 micron are possible to use. Including defect inspection, process automation, moisture vapour transmission rate, abrasion resistance of lamination, waterproof or breathable fabrics. Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labelling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features. | Material base weights from 10 up 150 grams per m2 by thicknesses from 5 up to 100 micron are possible to use. Including defect inspection, process automation, moisture vapour transmission rate, abrasion resistance of lamination, waterproof or breathable fabrics. Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labelling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features. | ||
| − | + | '''Dyn control application''' | |
| + | Described is a method and device for optical inline tough less surface tension control ODSTM-1 in DE19542289 by which the fast moving substrate runs through the measuring gap. It’s transmitted with a chromatic beam and spectral selected light source were two optical channels are displaced and polarized by 90 degree to each other. Both optical axles are precise and motor driven shift able in certain angles from 25 up to 65 degree. The spectral light photons, photonics, photovoltaic, illumination, transmission, extinction, absorption grades are detectable by two optical CCD imagine vision devices which are integrate in the sensor case on the other side of the substrate. | ||
Material condition, moving substrates means plastic foils, flexible, high-tech films, laminate, coating, bonding, labelling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MOH, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, DPC, BOPS, Vinyl, Polyester, Wrapping, Olefin, self-adhesive tape, high strength, cross-laminated, adhesive-coated films, reflective or magnetic sheeting, automotive tape products, inkjet media, heat sealing, sewing of plastic film, security, pressure sensitive tapes for the entertainment industry, graphic and specialty arts for general industrial and electrical applications, building or engineering industry, photographs, masking or printable plastic films, flat or corrugated rigid foamed thermoplastic sheets, polycarbonate, acrylic. | Material condition, moving substrates means plastic foils, flexible, high-tech films, laminate, coating, bonding, labelling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MOH, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, DPC, BOPS, Vinyl, Polyester, Wrapping, Olefin, self-adhesive tape, high strength, cross-laminated, adhesive-coated films, reflective or magnetic sheeting, automotive tape products, inkjet media, heat sealing, sewing of plastic film, security, pressure sensitive tapes for the entertainment industry, graphic and specialty arts for general industrial and electrical applications, building or engineering industry, photographs, masking or printable plastic films, flat or corrugated rigid foamed thermoplastic sheets, polycarbonate, acrylic. | ||
PETG, extruded or polished cellulose, optical grade polycarbonate, sheets for IR or laser protection, welding filter grade sheets, films for video, imaging, capacitor or thermo transfer applications, foamed polypropylene film with decorative ribbons, binary-oriented polystyrene sheets, multi layer co-extruded film, high impact PVC and PETG, polyimide film, tape and flat films for aerospace automotive medical agriculture marine automotive household commercial domestic construction industry, municipal and leisure applications, clear matt semi-matt finishes or coloured, micro porous imaging membranes for use in alkaline lithium batteries, fuel cells and filtration equipment. By gauges from 10 µm to 100 µm, fabric widths up to 10,000 mm and web speeds up to 18 meters per second. | PETG, extruded or polished cellulose, optical grade polycarbonate, sheets for IR or laser protection, welding filter grade sheets, films for video, imaging, capacitor or thermo transfer applications, foamed polypropylene film with decorative ribbons, binary-oriented polystyrene sheets, multi layer co-extruded film, high impact PVC and PETG, polyimide film, tape and flat films for aerospace automotive medical agriculture marine automotive household commercial domestic construction industry, municipal and leisure applications, clear matt semi-matt finishes or coloured, micro porous imaging membranes for use in alkaline lithium batteries, fuel cells and filtration equipment. By gauges from 10 µm to 100 µm, fabric widths up to 10,000 mm and web speeds up to 18 meters per second. | ||
| − | + | ''' | |
| − | Optical properties, material specific wavelength selection between 1200-1800 nm, material specific finger prints, molecular spectral properties, transmission grades, optical angle scanning, Lambert Beersche law determining, ultra low level stray scatter light detection, polarization, slot diaphragms, transverse displacements control the light beams along/far from the optical X and Y axes. The results are extreme scattering, diffraction, NIR, IR, stray light photons generation into the layer areas at both sides of the moving substrate. Their reflected and transmitted light intensities enables the determination by defined formulas and data matrixes the surface tension values in ranges from 28-62mN/m which are direct associate and bond to real static values for Statistical Quality Control (SQC). | + | Optical properties, material specific wavelength selection''' between 1200-1800 nm, material specific finger prints, molecular spectral properties, transmission grades, optical angle scanning, Lambert Beersche law determining, ultra low level stray scatter light detection, polarization, slot diaphragms, transverse displacements control the light beams along/far from the optical X and Y axes. The results are extreme scattering, diffraction, NIR, IR, stray light photons generation into the layer areas at both sides of the moving substrate. Their reflected and transmitted light intensities enables the determination by defined formulas and data matrixes the surface tension values in ranges from 28-62mN/m which are direct associate and bond to real static values for Statistical Quality Control (SQC). |
And this entirely independent of the material specific influences as like surface consistency, thickness, density, weight, opacity, coherence, filling, stretching, shrinkage, structure, co-extrusion, polar grouping, temperature, intrinsic motivation or viscosity, hydrophobia, hydrophilic molecules, hydrogen, photonics, mol mass, moisture, water steam proof, bi-layer, polymer, patterning, nanostructure, irradiation, isotopic, catalyst, multi atomic, coherence, absorption, photo mask effect, roentgen, X-ray, radiation, resonance bands, atomic, REM, TEM, FIC, IEC, ESCA X-Ray, Raman, electron spectroscopy for chemical analysis ASTM or ATR method, property, ellipsometry, acoustic photonic liquid effects, pre material treatment as corona, plasma jet, flam treatment. | And this entirely independent of the material specific influences as like surface consistency, thickness, density, weight, opacity, coherence, filling, stretching, shrinkage, structure, co-extrusion, polar grouping, temperature, intrinsic motivation or viscosity, hydrophobia, hydrophilic molecules, hydrogen, photonics, mol mass, moisture, water steam proof, bi-layer, polymer, patterning, nanostructure, irradiation, isotopic, catalyst, multi atomic, coherence, absorption, photo mask effect, roentgen, X-ray, radiation, resonance bands, atomic, REM, TEM, FIC, IEC, ESCA X-Ray, Raman, electron spectroscopy for chemical analysis ASTM or ATR method, property, ellipsometry, acoustic photonic liquid effects, pre material treatment as corona, plasma jet, flam treatment. | ||
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Patent grand for high power 200 optical channel laser multiplexer DE102004001327, high voltage, high frequency ultra short current pulse converters, unique laser product designs DE102004012081, marking, logos, scripts, security paper, cryptograms, cutting, welding, drilling, melding, ablation, hardening, process, gold, silver, stainless, steel, glass, ceramic, chip carrier, photovoltaic, solar panel, brass, cupper, aluminium. Mass product treatment, ventilation, breathable, penetration, air, oxygen, gas, jet stream, fluid, liquid, vapour, waterproof, product property, medical, biological, recycling, industry, tobacco, domestic, space, aircraft, defence, marine, military. Anti counterfeiting, high security, quality level, high power, slab, Co2, excimer, yag, uv, fiber laser. | Patent grand for high power 200 optical channel laser multiplexer DE102004001327, high voltage, high frequency ultra short current pulse converters, unique laser product designs DE102004012081, marking, logos, scripts, security paper, cryptograms, cutting, welding, drilling, melding, ablation, hardening, process, gold, silver, stainless, steel, glass, ceramic, chip carrier, photovoltaic, solar panel, brass, cupper, aluminium. Mass product treatment, ventilation, breathable, penetration, air, oxygen, gas, jet stream, fluid, liquid, vapour, waterproof, product property, medical, biological, recycling, industry, tobacco, domestic, space, aircraft, defence, marine, military. Anti counterfeiting, high security, quality level, high power, slab, Co2, excimer, yag, uv, fiber laser. | ||
| − | Multiple online ventilation at cigarette making machines OESP-1 | + | '''Multiple online ventilation at cigarette making machines OESP-1''' Perforation of tipping or cigarette paper at filter cigarette as mass products. Electrostatic perforation has been used since 30 years for ventilation of non filter, RYO or filter cigarettes to create a directed and guided air bypass or Lindstroem principle. For this purpose, cigarette paper for some non filter or RYO cigarettes and almost every kind of filter cigarettes tipping papers are perforated electro statically OFFLINE in zones from 2.0–6.0 mm width or in rows with ONLINE or OFFLINE by use of slow, fast flow, sealed-off or SLAB carbon gas or diode laser in order to reduce the harmful substances such as nicotine and condensate down to allowed values. Another effect is the possibility to control the degree of ventilation of Cigarettes. IPM ONLINE ESP technology and former patents EP0460369 and DE4018209 enables cigarette tipping paper perforation while cigarette making processes to reduce nicotine and condensate levels for non-filter cigarettes. The electrostatic online multiple perforation process OESP-1 open new possibilities for cigarette/tipping paper ventilation during cigarette manufacturing by full integration of perforation equipment/cassettes. |
| − | http://www.freepatentsonline.com/EP0460369.html | + | '''http://www.freepatentsonline.com/EP0460369.html''' |
This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. To archive that immense perforation demands IPM developed, designed, patent grand new electronic perforation unit which working as upward converters with IGBT, MOSFET, FREDFET or HVFET for power pulses from 1 up to 15 micro seconds, high current peaks up to 300 Amps, base frequencies up to 200 KHz on ferrite transformers to generate high voltage peaks into the shielded sparking cassettes. | This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. To archive that immense perforation demands IPM developed, designed, patent grand new electronic perforation unit which working as upward converters with IGBT, MOSFET, FREDFET or HVFET for power pulses from 1 up to 15 micro seconds, high current peaks up to 300 Amps, base frequencies up to 200 KHz on ferrite transformers to generate high voltage peaks into the shielded sparking cassettes. | ||
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Air ventilation levels can be exactly defined and, due to online feedback, can be kept constant by means of perforation system design and porosity distribution. For non filter cigarettes, for example, perforation can be effected over the entire length and circumference of the cigarette. The ESP process OESP-1 has a high liability and is realizable with low investments and low running costs when compared with online laser macro micro perforation processes. Online porosity control system OPSS-1 monitor continuously the air permeability, called optical online porosimeter, with a state-of-the-art technology to obtain a close-loop feed-back to the perforation unit to keep the ventilation grades constant. Online micro perforation processes are possible to use for other mass products and application fields with full system integration in entire production lines as bag, sack, packaging, rolls, coaxial designed products, food, fruit, home building products, manufacturing, etc. New ranges of applications will be made accessible new products with special features will be developed. | Air ventilation levels can be exactly defined and, due to online feedback, can be kept constant by means of perforation system design and porosity distribution. For non filter cigarettes, for example, perforation can be effected over the entire length and circumference of the cigarette. The ESP process OESP-1 has a high liability and is realizable with low investments and low running costs when compared with online laser macro micro perforation processes. Online porosity control system OPSS-1 monitor continuously the air permeability, called optical online porosimeter, with a state-of-the-art technology to obtain a close-loop feed-back to the perforation unit to keep the ventilation grades constant. Online micro perforation processes are possible to use for other mass products and application fields with full system integration in entire production lines as bag, sack, packaging, rolls, coaxial designed products, food, fruit, home building products, manufacturing, etc. New ranges of applications will be made accessible new products with special features will be developed. | ||
| − | ONLINE LASER PERFORATION OLP-1 with patent grand high speed multiplexer DE102004001327 | + | '''ONLINE LASER PERFORATION OLP-1 with patent grand high speed multiplexer DE102004001327''' |
| + | Position A, laser source with IPM patent grand multiplexer of 8 optical channels for 8 laser lines, 10.6 um wavelength, Co2 sealed off laser, M<0.9, e.g. Coherent ULR-300, 300W Synrad, PRC, output 45 grad divert mirror, centre rotate twin beam splitter up to 1200 rpm/sec., output channels coupled with special hollow fibers, each in lengths from 1000-3000 mm. Position B, unwind bobbin unit, tipping paper from 48 up 64 mm width, 8 perforation heads, each laser beam supply with auto focus devices. Position C, tipping paper strips with 8 laser perforation lines up to 10.000 cpm or 135 m/min tipping paper web speed, 4 laser perforation lines on each side, precise round or oval hole sizes between 60-180 microns diameter, up to 8 holes/cm, one hole with 14 C.U., up to 900 C.U. in total, product ventilation grad 10-80% with twin or quad rows, further information on request. | ||
| − | + | '''Twin frequency shifting converters''' | |
| + | IPM develops and patent grand DE10328937 a dual high power, high voltage, medium frequency switching converter unit which works with hybrid drives, compact EMI, EMV, NEC safe semiconductor power electronic stages, supporting capacitors and high voltage ferrite transformers to generate ultra short high voltage pulses and sparking burst groups. Advantages are based on uses of standard circuits with extended semiconductors for e.g. cluster micro perforation, corona substrate treatment, ac-ac, ac-dc converter, drive units, frequency, upward or downward converters, power electronics supplies, etc.Industry application of electrostatic perforation, AC-AC, AC-DC, converting, drives or others uses IGBT, MOSFET, HVFET semiconductor power stages. That circuits are working as upward converters with extremely short power pulses from 200 nano up to 15 micro second, high current peaks up to 300 Amps by du/dt of 1500V/µs on a serial connected inductivity and loading condenser where the secondary ferrite transformer coils supply sparking electrodes up to 50 KVss as a permanent open loop and short circuit condition. A safety circuit logic and two hybrid drivers allows a alternately switching of semiconductor A and B which generating consequently higher operation frequencies and power levels meanwhile electrical and thermal conditions remains on each in the same range as in single switching status. In conclusion: approximately double frequency and power level condition obtains higher switching efficiencies, more perforation power, higher corona treatment level, powerful drives, frequency converters etc. depends of industry applications. Advantages. Dual IGBT, HVFET or MOSFET semiconductors in high power, high current, high voltage circuits obtains in electrostatic nano or micro cluster perforation, surface treatment, surface modifications, corona treatment, converters, drives or other switching application frequencies up to 250 KHz, 1400 V/ce, power levels up to 30 KW and more. Higher power efficiencies and lower switching losses are further advantages. The precise pulse timing by a certain time window with constant or variable frequency generates with high voltages sparking holes sizes and sequences through the fast moving material webs. Repeat frequencies of the entire circuit can up to the double switching frequency of each semiconductor. For example by electrostatic micro cluster perforation in permeability ranges from 80 C.U. up to 2500 C.U., paper web speeds up to 450 m/min and web widths up to 2000 mm are archive able. Other applications. Corona treatment units, Plasma jet control, heavy Ion research, high power switching devices, power supplies, AC/DC power drives, AC/DC or AC/AC converters, laser diode supplies, compact switching systems, frequency converter, emergency power supplies, etc. The new twin semiconductor circuit enables applications with hybrid drives, semiconductor high voltage levels, upward, downward or other converters which operate with supporting capacitors, high voltage ferrite transformers in extremely compact and modular design. Several advantages are the high efficiency of pulse power transmission and energy ratios. E.g. traditional corona or other medium frequency generators of 30 KHz operation range are now easy to modify up to 60 KHz by double power level switching conditions and 60 KW. | ||
| + | ''' | ||
| + | IPM is looking for science, industrial, power electronics partners who are interested in a licence agreement, technical cooperation for other wide application fields.''' | ||
| − | Several honoraries for excellent cooperation and technology transfer from Chinese and other governments. Specific information is to find on by below website links and patent resources. | + | '''Cooperation contacts in greater China, Indonesia, Thailand, USA, France, Spain, Germany, Saudi Arabia, Yemen, Sudan, Jordan, Nigeria, Vietnam, Pakistan, India, Iraq, Iran, Korea, Japan, Argentina, Chile, Nicaragua, Cuba, Venezuela, Mexico, Brazil, Russia, Ukraine, Australia, Italia, Algeria, Lybia, South Africa.''' |
| + | |||
| + | '''Several honoraries for excellent cooperation and technology transfer from Chinese and other governments. Specific information is to find on by below website links and patent resources.''' | ||
2002 wurde IPM als high-tech Engineering Einzelfirma gegründet um mit einem Team von spezialisierten Technikern und Ingenieuren, Innovationen, insbesondere mit state-of-the-art Elektrostatik Nano und Mikro sowie neuen Laserperforationssystemen und optischen online Porovision Kontrollsystemen im Marktsegment der weltweiten Zigaretten-, deren Zulieferer, Verpackungsindustrie sowie in der Feinpapierverarbeitung und Medizintechnik tätig zu sein. Die Ausbildung, Schulung und der notwendige Technologietransfer für das technische und Produktionspersonal ist dabei ein zentraler Bestandteil des Lieferumfanges und Kooperation. Werner Grosse, Gründer von IPM, ist seit 1979 als Entwicklungs- und Applikationsingenieur, Fertigungsleiter sowie als Projektleiter in der elektrostatischen und Laserperforations- und optischen online Porositätsmesstechnik in der Feinpapier, Veredelung und Zigarettenindustrie tätig. | 2002 wurde IPM als high-tech Engineering Einzelfirma gegründet um mit einem Team von spezialisierten Technikern und Ingenieuren, Innovationen, insbesondere mit state-of-the-art Elektrostatik Nano und Mikro sowie neuen Laserperforationssystemen und optischen online Porovision Kontrollsystemen im Marktsegment der weltweiten Zigaretten-, deren Zulieferer, Verpackungsindustrie sowie in der Feinpapierverarbeitung und Medizintechnik tätig zu sein. Die Ausbildung, Schulung und der notwendige Technologietransfer für das technische und Produktionspersonal ist dabei ein zentraler Bestandteil des Lieferumfanges und Kooperation. Werner Grosse, Gründer von IPM, ist seit 1979 als Entwicklungs- und Applikationsingenieur, Fertigungsleiter sowie als Projektleiter in der elektrostatischen und Laserperforations- und optischen online Porositätsmesstechnik in der Feinpapier, Veredelung und Zigarettenindustrie tätig. | ||
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'''Tobacco China''' http://www.tobaccochina.com/news/data/20038/c815083548.htm | '''Tobacco China''' http://www.tobaccochina.com/news/data/20038/c815083548.htm | ||
| − | Staatsauszeichnungen anderer Länder folgten dem. Ende 2005 wurde der Firmenstandort in Deutschland aufgegeben, so dass IPM nunmehr von Asien aus aktiv und tätig ist. | + | '''http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm''' |
| + | ''' | ||
| + | Staatsauszeichnungen anderer Länder folgten dem. Ende 2005 wurde der Firmenstandort in Deutschland aufgegeben, so dass IPM nunmehr von Asien aus aktiv und tätig ist.''' | ||
| − | Nano Mikro Technologien für Materialbahnveredelungen | + | '''Nano Mikro Technologien für Materialbahnveredelungen''' |
| + | Zur Ventilation oder Atmungsaktivierung werden Zigaretten, Mundstückbelag, Filter, beschichtete Spezial, Kraft-, Sack- oder Verpackungspapierbahnen, Vliesstoffe, technische Textilien usw. mit Flächengewichten von 20 g/m2 bis zu 140 g/m2 elektrostatisch Nano, Mikro oder Laser Mikro oder Makro perforiert. Unter elektrostatischer Perforation ESP sind statistisch unregelmäßig verteilte, in der Größe, wenn gewünscht mit bis zu 40 % variierende und analog hierzu unter Laser Mikro oder Makro, gleichmäßig angeordnete und im Durchmesser etwa gleichgroße, nach Möglichkeit runde, gradfreie Löcher und Lochreihen verschiedenster Anordnung zu verstehen. Im bis 2.0 mm weiten atmosphärischen Elektrodenspalt erfolgt durch Blümlein- und dielektrisch geförderte Mikroendladungen mit Filamentierung die Erzeugung eines Plasmentunnels zum ionisierten Funkenstreckenkanal im Nanosekunden Zeitfenster. | ||
Mit jeder Entladung und Deionisation entsteht für die im Elektrodenspalt relativ schnell durch bewegte Materialbahn eine elektrostatische Nano oder Mikroperforation z.B. der DE10328937 mit sehr präzise gesteuerten Energieanteilen von 0.1 bis 3 mJ pro Pore, die mit dem menschlichen Auge unsichtbar ist und vollflächig wie auch zonenförmig in bestimmten Abständen über die Bahnbreite verteilt sein kann. Erzielbaren Lochgrößen sind im Durchmesserbereich von 100 nm - 80 µm bei Lochsequenzen von 1.5 – 16 Million Poren pro Sekunde möglich. Zonenanordnungen sind in Breiten von 2 bis 6 mm und Porendichten von 120 bis 250 Poren pro cm2 erreichbar, wobei Flächenperforationen Lochdichten bis zu 3 Million Poren pro m2 generieren. | Mit jeder Entladung und Deionisation entsteht für die im Elektrodenspalt relativ schnell durch bewegte Materialbahn eine elektrostatische Nano oder Mikroperforation z.B. der DE10328937 mit sehr präzise gesteuerten Energieanteilen von 0.1 bis 3 mJ pro Pore, die mit dem menschlichen Auge unsichtbar ist und vollflächig wie auch zonenförmig in bestimmten Abständen über die Bahnbreite verteilt sein kann. Erzielbaren Lochgrößen sind im Durchmesserbereich von 100 nm - 80 µm bei Lochsequenzen von 1.5 – 16 Million Poren pro Sekunde möglich. Zonenanordnungen sind in Breiten von 2 bis 6 mm und Porendichten von 120 bis 250 Poren pro cm2 erreichbar, wobei Flächenperforationen Lochdichten bis zu 3 Million Poren pro m2 generieren. | ||
| Line 103: | Line 119: | ||
'''Produktvorteile und Anwendung,''' Reduktion von Sack oder Beutelbefüllungszeiten um bis um 100 %, attraktive Luftdurchlässigkeitsbereiche bei 200 - 350 C.U. was 6.5 bis 3.5 Gurley bzw. 14 - 6 Gurley or adäquate der Benson Einheit entspricht, nach außen erhaltener Schutz des Verpackungsproduktes, Luft Auslass ohne Beeinträchtigung verpackter Produkte, Erhaltung der Barriereeigenschaften, Duft Übertragung und Suggestion an Produktkäufer ohne die Packung zuvor zu öffnen, Atmungsaktivität von Wandtapeten oder anderen Wandverkleidungen um Schimmelbildung und Fäulnis zu vermeiden, Brotpapierverpackungen zur längeren Haltbarkeit, Atmungsaktivität und Tragkomfort von Bekleidung, Einwegbekleidungsindustrie, Lackier- oder Kesselanzüge, Unterdachspannbahnen zum Luftaustausch von Innen nach Außen zur Verhinderung von Tropfsteinhöhleneffekte. | '''Produktvorteile und Anwendung,''' Reduktion von Sack oder Beutelbefüllungszeiten um bis um 100 %, attraktive Luftdurchlässigkeitsbereiche bei 200 - 350 C.U. was 6.5 bis 3.5 Gurley bzw. 14 - 6 Gurley or adäquate der Benson Einheit entspricht, nach außen erhaltener Schutz des Verpackungsproduktes, Luft Auslass ohne Beeinträchtigung verpackter Produkte, Erhaltung der Barriereeigenschaften, Duft Übertragung und Suggestion an Produktkäufer ohne die Packung zuvor zu öffnen, Atmungsaktivität von Wandtapeten oder anderen Wandverkleidungen um Schimmelbildung und Fäulnis zu vermeiden, Brotpapierverpackungen zur längeren Haltbarkeit, Atmungsaktivität und Tragkomfort von Bekleidung, Einwegbekleidungsindustrie, Lackier- oder Kesselanzüge, Unterdachspannbahnen zum Luftaustausch von Innen nach Außen zur Verhinderung von Tropfsteinhöhleneffekte. | ||
| − | Konventionelle Laserperforationstechnik | + | '''Konventionelle Laserperforationstechnik''' |
| + | Durch gepulste, fokussierte Laserstrahlen sind mit im Markt angebotenen Anlagen Lochgrößen von 60 - 200 µm bei Lochdichten von typischer Weise 10 – 30 Löcher pro cm, Lochsequenzen von 100.000 bis 300.000 Löcher pro Sekunde, bei maximal 16 oder 32 Laserlochreihen über die Bahnbreite verteilt, möglich. Deren Porositätsbereiche bewegen sich zwischen 100 – 3000 C.U., in der Regel mit Bahnbreiten von 100 – 500 mm bei Bahngeschwindigkeiten bis 600 m/min, abhängig von der Porosität und Materialkonsistenz zur Perforierbarkeit. | ||
| − | Laserperforationstechniken von IPM | + | '''Laserperforationstechniken von IPM''' |
| + | mit Entwicklung, Patentierung eines Dual Hochleistungslasermultiplexers DE102004001327 und optischen Eingangsleistungen bis zu 8 KW, fast flow oder SLAB Laser, ist es erstmalig gelungen, bis zu 200 separierte optische Laserstrahlausgänge zu realisieren, mit denen jetzt z.B. Papierperforationen in breiten Bahnen bis zu 2000 mm möglich, andere Materialbearbeitungen in Metallen wie rostfreier Stahl, Kupfer, Messing sowie auch in Glas, Keramik, Photovoltaik, Solarzellen, usw. möglich sind. | ||
Dies jetzt mit Lochsequenzen bis zu 2 Millionen pro Sekunde, Lochgrößen von 60 - 100 µm, Lochdichten von typisch 10 – 30 Löcher pro cm, Porositäten im Bereich von 100 bis 1000 C.U., Bahngeschwindigkeiten bis zu 400 m/min und non stopp Rollenbetrieb an Ab- und Aufwicklung, was eine jährliche Ausbringung von bis zu 4000 Tonnen von laserperforierten Feinpapieren mit hoher Automation der Produktionsmaschine LPM-1 bei exorbitant geringen Papierausschuss von < 1% und QUAFÖ Qualitätszertifizierung einer jeder Produktionsrolle ermöglicht. Hierbei ist das optische online Porovision Traversiermesssystem OPSS-1 zur präzisen Positionskontrolle aller Laserperforationslinien sowie die permanente Erfassung der Porositätsprofile ein integraler Bestandteil der ISO Qualitätskontrolle und Datenauswertung zum Ende einer jeden Produktionsrolle. | Dies jetzt mit Lochsequenzen bis zu 2 Millionen pro Sekunde, Lochgrößen von 60 - 100 µm, Lochdichten von typisch 10 – 30 Löcher pro cm, Porositäten im Bereich von 100 bis 1000 C.U., Bahngeschwindigkeiten bis zu 400 m/min und non stopp Rollenbetrieb an Ab- und Aufwicklung, was eine jährliche Ausbringung von bis zu 4000 Tonnen von laserperforierten Feinpapieren mit hoher Automation der Produktionsmaschine LPM-1 bei exorbitant geringen Papierausschuss von < 1% und QUAFÖ Qualitätszertifizierung einer jeder Produktionsrolle ermöglicht. Hierbei ist das optische online Porovision Traversiermesssystem OPSS-1 zur präzisen Positionskontrolle aller Laserperforationslinien sowie die permanente Erfassung der Porositätsprofile ein integraler Bestandteil der ISO Qualitätskontrolle und Datenauswertung zum Ende einer jeden Produktionsrolle. | ||
| − | Weitere Entwicklung, die patentangemeldete Micro Laser Line Perforationstechnologie MLL-1 DE102004012081 generiert einen nicht geradlinigen Lochreihenanordnung auf den Produkten. Z.B. sind auf Mundstückbelagpapierblättchen der Zigarettenfilter, RYO usw. jetzt losgelöst von den seit 20 Jahren traditionell koaxial verlaufenden Laserperforationen, wellenförmige, Zickzack, Rechteck, Dreieck, gewundene Lochreihenlinien oder Paare, Firmenlogos, Kryptogramme, anti counterfeiting Merkmale oder andere Perforation Ausführungsformen mit zeitlich sehr schnell und präzise aus gelenkten Laserstrahlen möglich. Alles dies bei Lochgrößen von 60 - 120 µm, Lochdichten von typisch 10 – 30 Mikrolöcher pro cm in einer jeder Lochreihe, Lochsequenzen von 100.000 bis 300.000 Löcher pro Sekunde bei Porositätsbereichen von 100 – 800 C.U. Verpackungs-, Kunststofffolien- oder Sicherheitsprodukte verschiedenster Art lassen sich mit dem neuen MLL-1 Verfahren in gleicher Weise veredeln oder behandeln. Wobei sich die Anwendungen nicht nur auf das Perforieren beschränken, sondern auch für den Einsatz der gigantischen Industriebereiche zur Lasermaterialbearbeitung und Oberflächenbehandlungen wie schweißen, formen, trennen, vergüten, bohren, ritzen, öffnen, fügen, marking, usw. übertragbar sind. | + | '''Weitere Entwicklung, die patentangemeldete Micro Laser Line Perforationstechnologie MLL-1 DE102004012081 generiert einen nicht geradlinigen Lochreihenanordnung auf den Produkten.''' Z.B. sind auf Mundstückbelagpapierblättchen der Zigarettenfilter, RYO usw. jetzt losgelöst von den seit 20 Jahren traditionell koaxial verlaufenden Laserperforationen, wellenförmige, Zickzack, Rechteck, Dreieck, gewundene Lochreihenlinien oder Paare, Firmenlogos, Kryptogramme, anti counterfeiting Merkmale oder andere Perforation Ausführungsformen mit zeitlich sehr schnell und präzise aus gelenkten Laserstrahlen möglich. Alles dies bei Lochgrößen von 60 - 120 µm, Lochdichten von typisch 10 – 30 Mikrolöcher pro cm in einer jeder Lochreihe, Lochsequenzen von 100.000 bis 300.000 Löcher pro Sekunde bei Porositätsbereichen von 100 – 800 C.U. Verpackungs-, Kunststofffolien- oder Sicherheitsprodukte verschiedenster Art lassen sich mit dem neuen MLL-1 Verfahren in gleicher Weise veredeln oder behandeln. Wobei sich die Anwendungen nicht nur auf das Perforieren beschränken, sondern auch für den Einsatz der gigantischen Industriebereiche zur Lasermaterialbearbeitung und Oberflächenbehandlungen wie schweißen, formen, trennen, vergüten, bohren, ritzen, öffnen, fügen, marking, usw. übertragbar sind. |
| − | + | ''' | |
| − | Porosität Vision Imaging Control OPSS-1, DE10251610, in China 200310104764, naturporöse oder Mikroperforierte Bahnmaterialien bewegen sich mit bis zu 600 m/min bei Bahnbreiten bis zu 2000 mm, so dass sich eine pneumatische, also bahn berührende Porositätsmessung, exorbitant schwierig gestaltet. Hinzu kommend sind diese Messmethoden mit Nachteilen der Bahnzugserhöhung, des Materialabriebs, der Faltenbildung, Undichtigkeit im Messkopfbereich, starken Verschmutzungen, Nichtlinearitäten und Schwierigkeiten beim Scannen unabdingbar verbunden. Daher bieten sich optische Messverfahren zur Transmission, Extinktion, Spektralmessung als Funktion der pneumatisch statischen Gasdurchlässigkeit an. Dabei sind die gestellten Anforderungen aufgrund der eingangs genannten Produktverarbeitung und online Kontrolle, extrem kleiner geometrischer Porenabmessungen, relativ hohen Bahngeschwindigkeiten und guter Messwertreproduktion mit der optischen Porositätsmesstechnik in idealer Weise zu lösen. | + | Porosität Vision Imaging Control OPSS-1,''' DE10251610, in China 200310104764, naturporöse oder Mikroperforierte Bahnmaterialien bewegen sich mit bis zu 600 m/min bei Bahnbreiten bis zu 2000 mm, so dass sich eine pneumatische, also bahn berührende Porositätsmessung, exorbitant schwierig gestaltet. Hinzu kommend sind diese Messmethoden mit Nachteilen der Bahnzugserhöhung, des Materialabriebs, der Faltenbildung, Undichtigkeit im Messkopfbereich, starken Verschmutzungen, Nichtlinearitäten und Schwierigkeiten beim Scannen unabdingbar verbunden. Daher bieten sich optische Messverfahren zur Transmission, Extinktion, Spektralmessung als Funktion der pneumatisch statischen Gasdurchlässigkeit an. Dabei sind die gestellten Anforderungen aufgrund der eingangs genannten Produktverarbeitung und online Kontrolle, extrem kleiner geometrischer Porenabmessungen, relativ hohen Bahngeschwindigkeiten und guter Messwertreproduktion mit der optischen Porositätsmesstechnik in idealer Weise zu lösen. |
Hierzu hat IPM eine Reihe neuer, patenangemeldeter optischer Messverfahren und Systeme z.B. DE19542289 und DE10251610 in stationärer oder traverser Ausführung als OPSS-1 und OPRL-1, entwickelt, weltweit im Markt eingeführt zur Patentanmeldung geführt. Porositätsmessbereiche von 80 C.U. bis 5000 C.U. mit Multifarbsensoren, Lochreihenerfassungen mit Auflösungen < 0.1 mm durch integrierten Präzisionslinienlaser und Zeilen Auslesung, Verfahrgeschwindigkeiten von 20 bis zum 300 mm/Sek., intelligente DSP FPGA Multicontroller Elektronik mit eigner Firmware, Signal Vorverarbeitung im Sensorkopf, high speed RS-232, Ethernet, Ethercad, Can, Profibus, Link zum Master PC oder PLC sowie spezielle Prozesssoftware sichern eine qualitative, quantitative online Kontrolle nach ISO 9001 oder 9002 an verschiedenen Produktionsmaschinen. | Hierzu hat IPM eine Reihe neuer, patenangemeldeter optischer Messverfahren und Systeme z.B. DE19542289 und DE10251610 in stationärer oder traverser Ausführung als OPSS-1 und OPRL-1, entwickelt, weltweit im Markt eingeführt zur Patentanmeldung geführt. Porositätsmessbereiche von 80 C.U. bis 5000 C.U. mit Multifarbsensoren, Lochreihenerfassungen mit Auflösungen < 0.1 mm durch integrierten Präzisionslinienlaser und Zeilen Auslesung, Verfahrgeschwindigkeiten von 20 bis zum 300 mm/Sek., intelligente DSP FPGA Multicontroller Elektronik mit eigner Firmware, Signal Vorverarbeitung im Sensorkopf, high speed RS-232, Ethernet, Ethercad, Can, Profibus, Link zum Master PC oder PLC sowie spezielle Prozesssoftware sichern eine qualitative, quantitative online Kontrolle nach ISO 9001 oder 9002 an verschiedenen Produktionsmaschinen. | ||
| − | '''Resumee''' | + | '''Resumee''' |
| + | Nur die elektrostatische Mikroperforation ermöglicht durch eine sehr präzise Energieeinkopplung, Filamentierung, dielektrisch geförderte Mikro- und Plasmenentladung eine nano oder mikrofeine Ventilation für Packmitteln mit Barriereeigenschaften, Atmungsaktivität von Massenprodukten, industriellen oder medizinischen Nano oder Mikromembranen, Vliesstoffe und insbesondere Papierbahnen verschiedenster Art bei großen Bahnbreiten und Geschwindigkeiten. Insbesondere dort, wo aus physikalischen oder prozesstechnischen Gründen NICHT andere Verfahrenstechniken einsetzbar sind. | ||
Dieser Trend wird sich für spezielle Produkteigenschaften und Anwendungen weiter fortsetzen. Durch Neuentwicklungen in der elektronischen Leistungsschaltungstopologie mit IGBT, BJT, MOSFET, FRETFET oder HVFET zur Erzeugung sehr feiner, stromgesteuerter Hochspannungsentladungsimpulse im Zeitfenster von 10 ns bis 15 µs und einzelner Ladungsenergien von 0.1 bis 3 mJ hat die Nanotechnologie zur Submikroperforation auch im diesem Bereich der Feinpapierveredelung und Verpackungsindustrie Einzug gehalten. Kunststofffolien wie PE, PP, LDPE, BOPP, EVA HDPE lassen sich auch zukünftig besser mit hot oder micro needle oder anderen mechanischen sowie mit Gasendladungs- oder Festkörperlaser gesteuert perforieren. | Dieser Trend wird sich für spezielle Produkteigenschaften und Anwendungen weiter fortsetzen. Durch Neuentwicklungen in der elektronischen Leistungsschaltungstopologie mit IGBT, BJT, MOSFET, FRETFET oder HVFET zur Erzeugung sehr feiner, stromgesteuerter Hochspannungsentladungsimpulse im Zeitfenster von 10 ns bis 15 µs und einzelner Ladungsenergien von 0.1 bis 3 mJ hat die Nanotechnologie zur Submikroperforation auch im diesem Bereich der Feinpapierveredelung und Verpackungsindustrie Einzug gehalten. Kunststofffolien wie PE, PP, LDPE, BOPP, EVA HDPE lassen sich auch zukünftig besser mit hot oder micro needle oder anderen mechanischen sowie mit Gasendladungs- oder Festkörperlaser gesteuert perforieren. | ||
| Line 125: | Line 144: | ||
'''Micro Cluster Patent Technologies''' | '''Micro Cluster Patent Technologies''' | ||
| − | MLL-1 | + | '''MLL-1 micro laser line perforation, real alternative for galvanometer scanner, cluster micro technology for hole pattern,''' perforation design, waves, zigzag or packages lines, cryptograms, company logos, holograms, anti counterfeiting, security paper, bank note, metal sticker, credit cards, transparent films, holographic paper, cigarette, tipping, filter, aluminum foils, shrinkable films, tear tapes, labels, cardboards, bar or matrix codes, marking, scribing, jewelry, automotive, pharmacy, golf, smoking, chemical or medical product, electronics part, indicators, porosity contours or profiles, embossing, etc. Patent pending for process, device, product property DE102004012081. |
| − | LPM-1 | + | '''LPM-1 micro laser perforation, at wide web, large area, surface or whole material cluster treatment, cutting, welding, drilling, ablation, molding, high power dual rotation laser beam splitter, twin multiplexer level, 4/6KW optical input, flexible hollow fiber, 200 output channels. Material treatment and robotics for stainless steel, ceramic, aluminum, gold, glass, silver, brass, copper, titanium, diamonds, silicon, solar, panel, photovoltaic, Patent grand for process and device DE102004001327.''' |
| − | Dual AC/AC, AC/DC switching converter unit, high power, high frequency, high voltage, ultra short mega power current, electrostatic nano or micro cluster perforation, cigarette, tipping, filter, fine, packaging, paper, plug-wrap, sack, bag, Kraft, food, plastic film, foil, textile, fabrics or other products, switching converter, compressor, emergency, train, ship or vessel power supply, up/down frequency shift switching units. Patent grand for process and device DE10328937. | + | '''Dual AC/AC, AC/DC switching converter unit,''' high power, high frequency, high voltage, ultra short mega power current, electrostatic nano or micro cluster perforation, cigarette, tipping, filter, fine, packaging, paper, plug-wrap, sack, bag, Kraft, food, plastic film, foil, textile, fabrics or other products, switching converter, compressor, emergency, train, ship or vessel power supply, up/down frequency shift switching units. Patent grand for process and device DE10328937. |
| − | Optical online OPSS-1 porovision scanning control system, permeability cluster control for electrostatic or laser micro perforation machines, multiple color sensor, spectral intensity, DSP, FPGA, CCD, line, precise, laser, position, material finger print detection, VIS wave length, opacity, defects, inspection, imaging control, scanner systems, filter, tipping, cigarette, book, packaging, magazine, bible, wall, Kraft, paper, carton, coffee, tea, food, co-extrusion foils, films, agriculture or other fast moving fabrics or web material. Patent pending for process and device DE10251610. China patent grand 200310104764. | + | '''Optical online OPSS-1 porovision scanning control system''', permeability cluster control for electrostatic or laser micro perforation machines, multiple color sensor, spectral intensity, DSP, FPGA, CCD, line, precise, laser, position, material finger print detection, VIS wave length, opacity, defects, inspection, imaging control, scanner systems, filter, tipping, cigarette, book, packaging, magazine, bible, wall, Kraft, paper, carton, coffee, tea, food, co-extrusion foils, films, agriculture or other fast moving fabrics or web material. Patent pending for process and device DE10251610. China patent grand 200310104764. |
| − | Optical dyn or surface tension control ODSTM-1 at fast moving substrates, plastic, films, foils, tear tape, laminate, co-extrusion, BOPP, LLDPE, PE, PP, PVC, MOV, MOH, FEP, PET, OPP, PTFE, MPET, online, spectral, extinction, monolithic, sensor, laser, IR, NIR, scanning, wobbling, stray light, spectrometer, etc. Previous patent application DE19542289. | + | '''Optical dyn or surface tension control ODSTM-1''' at fast moving substrates, plastic, films, foils, tear tape, laminate, co-extrusion, BOPP, LLDPE, PE, PP, PVC, MOV, MOH, FEP, PET, OPP, PTFE, MPET, online, spectral, extinction, monolithic, sensor, laser, IR, NIR, scanning, wobbling, stray light, spectrometer, etc. Previous patent application DE19542289. |
'''patent references''' | '''patent references''' | ||
Revision as of 11:52, 17 January 2009
Title
Werner Grosse - DK3QV - HS0ZHO
IPM - International Perforation Management
innovation, know-how, patents, high-tech engineering in nano micro electrostatic or micro laser perforation or other material treatment and technology, optical online porosity vision scanning or dyn control at fast moving webs
Description
Excerpted from the website:
- IPM high-tech engineering was established in January 2002 after more of 20 years expierence in project management and CEO in the same applictaion fields. Electrostatic and laser nano or micro perforation, micromachining, drilling, cutting, welding, ablation, marking, molding material treatment systems, machines with modular and industry suited technologies for cigarette, tipping, converting, tobacco, packaging, printing paper and other industries.
Address
6-108 Phanason Village, Kathu 83120 Thailand
Contact
- Werner Grosse
Additional Information
IPM International Perforation Management, is a relative small high-tech engineering company with a team of specialized, highly skilled technicians and engineers who, with competent partners in China and Europe, develop, design, tailor made, manufacture nano micro electrostatic or laser perforation or material treatment systems or machines. As well intelligent inline vision scanning sensor porosity, permeability etc. control technology for global sales and potential customers as ready-to-use projects. Qualification, training and technology transfer for technical and operation personnel are an essential part of our services as well as an prosperous and long-term technology cooperation.
The founder of IPM Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser perforation as well in optical online porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in numbered research assignments he initiated more than 46 inventions, among more than 34 patents, also outside of EU and in China as well. Thanks to patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and optical online porosity vision control systems have been developed. It’s including world wide new optical dyn control process for fast moving plastic films and foils.
After he became a self-employer in 1992, the GmbH was established in 1993. This resulted in an expansion of the electrostatic perforation technology apart from the traditional cigarette and mouthpiece tipping paper sections into application fields such as filter, packaging, printing, bag, food and non-woven for the paper refinement and especially for the packaging industry in international markets. Since 1994 the GmbH belong to an international supplier group.
After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH company at the end of 2001 in order to enhance innovations with his new engineering company to design new production machines and products which among other qualities have specific and unprecedented product characteristics in close cooperation with relatively large customers, especially in Asia and South America. Apart from these business ventures, he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming and educational targets and which international exchanging of technical, economical knowledge.
As a result of his membership in several organizations and due to his work in the field of electrostatic nano or laser micro, macro perforations, material treatment and optical online porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures and published a great number of technical papers, engineering reports etc. which are available in German, English, Spanish, French, Italian, Thai and Mandarin.
He received the Caiyun Award from the Chinese Yunnan government in 2004 and from other countries as well, for his expertise as foreign expert on electrostatic, laser perforation and optical online porosity scanner control and process systems and for the added value of the innovative production technology, achieved by its transfer of knowledge and the successful cooperation with a large industry and tobacco Group in China and their improved production.
China Government http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968
Tobacco China http://www.tobaccochina.com/news/data/20038/c815083548.htm
http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm
At the end of 2005, the company site in Germany was abandoned so that Mr. Werner Grosse working now with IPM as technology expert in close cooperation with well-known clients in the tobacco, cigarette supplier, paper, packaging, printing, security, material treatment, automotive, robotic handling and other high-tech industries.
IPM has developed a large number of sophisticated, multi functional, optical online sensor systems, patent pending DE10251610, patent grand in China 200310104764, stationary, scanning control processes, devices and systems for fast moving webs, fabrics or other material sheets to detect very precise and reproduce their specified product properties during production. Here there introduction. OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral colour sensors, precision line lasers, CCD imagine devices, DSP, ATMEL, INFINEON sensor internal controllers, own firmware, high speed data link, at scanning speeds from 20–500 mm per second, at web widths up to 5000 mm, measuring gaps from 2.0-5.0 mm, optical inline detection of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges from 80 up to 5000 C.U. (Coresta ml/min/2cm2), respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1 mm accuracy, nano micro pores from 50 nm up to 200 micron diameter by up to 300 pores per cm2.
With real time data determining of certain parameters, optical transmission, spectral grades, porosity integrals, envelope curves, internal calculated measuring values. Thus direct with close loops and feedbacks to the power electronics of fabrics treatment units. Micro perforation or other treatment system makes it possible to compensate any changes in web treatment parameters and their partial locations so that each jumbo roll as well single, quad bobbin sets can be produced quantity and quality controlled without intermediate stops in order of ISO 9001 or 9002 certifications. Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet stream, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects, etc. at fast moving webs. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 m/min by high repetition rates. That completely independent from base material properties as consistency, colouring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, optical spectral, Raman, property, gauging thickness weight, moisture content and other known influences.
Applications ranges The electrostatic nano or micro perforation patent grad with DE10328937 including Co2 slab fiber yag excimer diode laser, other material going trough or surface treatment, as well for micromachining and nanotechnology, is usually used depending on quality at fine, rotogravure or offset printing, holographic or publishing paper, writing, magazine, newspaper, flexo, packaging, bonded fabrics, non-woven, filter, coffee, tea, bag, sack, craft, food, fresh fruit, force, reinforce, tipping, cigarette, plug wrap, fibre, facial tissues, toilet, decoration, wallpaper, gift, watermark, towels, bleached dyes shiny or clay, recycling, booklet, bible or other special paper, certain plastic films, foils, coating, laminating, converting, extruding, Polyofine, Polysulfone, Elastomer, textile, Polymer or most of that varied types. As well aluminium, gold, steel, stainless, brass, cupper, ceramic, solar, panel, titanium, silicon, diamond. It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies.
Material base weights from 10 up 150 grams per m2 by thicknesses from 5 up to 100 micron are possible to use. Including defect inspection, process automation, moisture vapour transmission rate, abrasion resistance of lamination, waterproof or breathable fabrics. Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labelling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features.
Dyn control application Described is a method and device for optical inline tough less surface tension control ODSTM-1 in DE19542289 by which the fast moving substrate runs through the measuring gap. It’s transmitted with a chromatic beam and spectral selected light source were two optical channels are displaced and polarized by 90 degree to each other. Both optical axles are precise and motor driven shift able in certain angles from 25 up to 65 degree. The spectral light photons, photonics, photovoltaic, illumination, transmission, extinction, absorption grades are detectable by two optical CCD imagine vision devices which are integrate in the sensor case on the other side of the substrate.
Material condition, moving substrates means plastic foils, flexible, high-tech films, laminate, coating, bonding, labelling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MOH, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, DPC, BOPS, Vinyl, Polyester, Wrapping, Olefin, self-adhesive tape, high strength, cross-laminated, adhesive-coated films, reflective or magnetic sheeting, automotive tape products, inkjet media, heat sealing, sewing of plastic film, security, pressure sensitive tapes for the entertainment industry, graphic and specialty arts for general industrial and electrical applications, building or engineering industry, photographs, masking or printable plastic films, flat or corrugated rigid foamed thermoplastic sheets, polycarbonate, acrylic.
PETG, extruded or polished cellulose, optical grade polycarbonate, sheets for IR or laser protection, welding filter grade sheets, films for video, imaging, capacitor or thermo transfer applications, foamed polypropylene film with decorative ribbons, binary-oriented polystyrene sheets, multi layer co-extruded film, high impact PVC and PETG, polyimide film, tape and flat films for aerospace automotive medical agriculture marine automotive household commercial domestic construction industry, municipal and leisure applications, clear matt semi-matt finishes or coloured, micro porous imaging membranes for use in alkaline lithium batteries, fuel cells and filtration equipment. By gauges from 10 µm to 100 µm, fabric widths up to 10,000 mm and web speeds up to 18 meters per second. Optical properties, material specific wavelength selection between 1200-1800 nm, material specific finger prints, molecular spectral properties, transmission grades, optical angle scanning, Lambert Beersche law determining, ultra low level stray scatter light detection, polarization, slot diaphragms, transverse displacements control the light beams along/far from the optical X and Y axes. The results are extreme scattering, diffraction, NIR, IR, stray light photons generation into the layer areas at both sides of the moving substrate. Their reflected and transmitted light intensities enables the determination by defined formulas and data matrixes the surface tension values in ranges from 28-62mN/m which are direct associate and bond to real static values for Statistical Quality Control (SQC).
And this entirely independent of the material specific influences as like surface consistency, thickness, density, weight, opacity, coherence, filling, stretching, shrinkage, structure, co-extrusion, polar grouping, temperature, intrinsic motivation or viscosity, hydrophobia, hydrophilic molecules, hydrogen, photonics, mol mass, moisture, water steam proof, bi-layer, polymer, patterning, nanostructure, irradiation, isotopic, catalyst, multi atomic, coherence, absorption, photo mask effect, roentgen, X-ray, radiation, resonance bands, atomic, REM, TEM, FIC, IEC, ESCA X-Ray, Raman, electron spectroscopy for chemical analysis ASTM or ATR method, property, ellipsometry, acoustic photonic liquid effects, pre material treatment as corona, plasma jet, flam treatment.
Patent grand for high power 200 optical channel laser multiplexer DE102004001327, high voltage, high frequency ultra short current pulse converters, unique laser product designs DE102004012081, marking, logos, scripts, security paper, cryptograms, cutting, welding, drilling, melding, ablation, hardening, process, gold, silver, stainless, steel, glass, ceramic, chip carrier, photovoltaic, solar panel, brass, cupper, aluminium. Mass product treatment, ventilation, breathable, penetration, air, oxygen, gas, jet stream, fluid, liquid, vapour, waterproof, product property, medical, biological, recycling, industry, tobacco, domestic, space, aircraft, defence, marine, military. Anti counterfeiting, high security, quality level, high power, slab, Co2, excimer, yag, uv, fiber laser.
Multiple online ventilation at cigarette making machines OESP-1 Perforation of tipping or cigarette paper at filter cigarette as mass products. Electrostatic perforation has been used since 30 years for ventilation of non filter, RYO or filter cigarettes to create a directed and guided air bypass or Lindstroem principle. For this purpose, cigarette paper for some non filter or RYO cigarettes and almost every kind of filter cigarettes tipping papers are perforated electro statically OFFLINE in zones from 2.0–6.0 mm width or in rows with ONLINE or OFFLINE by use of slow, fast flow, sealed-off or SLAB carbon gas or diode laser in order to reduce the harmful substances such as nicotine and condensate down to allowed values. Another effect is the possibility to control the degree of ventilation of Cigarettes. IPM ONLINE ESP technology and former patents EP0460369 and DE4018209 enables cigarette tipping paper perforation while cigarette making processes to reduce nicotine and condensate levels for non-filter cigarettes. The electrostatic online multiple perforation process OESP-1 open new possibilities for cigarette/tipping paper ventilation during cigarette manufacturing by full integration of perforation equipment/cassettes.
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This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. To archive that immense perforation demands IPM developed, designed, patent grand new electronic perforation unit which working as upward converters with IGBT, MOSFET, FREDFET or HVFET for power pulses from 1 up to 15 micro seconds, high current peaks up to 300 Amps, base frequencies up to 200 KHz on ferrite transformers to generate high voltage peaks into the shielded sparking cassettes.
Advantages, direct mechanical integration of perforation units, functional interfacing and EMI level in according of international CE conformity, EG, EN, NEC, CCC standards archiving high production efficiencies and controllable ventilation grades on highly automated cigarette machines. Dual IGBT power electronics and multiple perforation performances across the strips and circumference of each cigarette, allows problem less perforations on high-speed cigarette making machines up to 12.000 cpm as MAX-S, MK9, Protos 80, 90 etc. Compact all-over-dimensions, direct mechanical integration of perforation units, easy functional interfacing and full EMI acceptance in order of EN or NEC standards archiving high production efficiencies with controllable ventilation grades on highly automated cigarette making machines. All perforation, production parameters are stored, controlled on real time operation systems and industry PC, i.e. geometrical and synchronized positions of perforation lines, zones, etc., pore densities, perforation zones width, distributions, perforation profile, porosity ranges of each cigarette brand. Porosity profiles over the length of each non-filter cigarettes are possible as well. Furthermore single, multiple, different or equal groups of single perforation zones across the cigarette paper web for non-filter or tipping paper web for filter cigarettes are possible. All stored parameter sets are interfaced to the computer PLC control system at cigarette machine. Online insertion of different positions across certain locations and porosities of each cigarette brand are very flexible to define and controllable during perforation process.
Air ventilation levels can be exactly defined and, due to online feedback, can be kept constant by means of perforation system design and porosity distribution. For non filter cigarettes, for example, perforation can be effected over the entire length and circumference of the cigarette. The ESP process OESP-1 has a high liability and is realizable with low investments and low running costs when compared with online laser macro micro perforation processes. Online porosity control system OPSS-1 monitor continuously the air permeability, called optical online porosimeter, with a state-of-the-art technology to obtain a close-loop feed-back to the perforation unit to keep the ventilation grades constant. Online micro perforation processes are possible to use for other mass products and application fields with full system integration in entire production lines as bag, sack, packaging, rolls, coaxial designed products, food, fruit, home building products, manufacturing, etc. New ranges of applications will be made accessible new products with special features will be developed.
ONLINE LASER PERFORATION OLP-1 with patent grand high speed multiplexer DE102004001327 Position A, laser source with IPM patent grand multiplexer of 8 optical channels for 8 laser lines, 10.6 um wavelength, Co2 sealed off laser, M
