Difference between revisions of "User:Ipm"
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* Things I Care About | * Things I Care About | ||
| − | '''IPM International Perforation Management,''' is a hi-tech engineering company based in Germany and Asia, with a team of specialized, highly skilled technicians and engineers who, with competent partners in China and Europe, develop, design, tailor made, manufacture | + | '''IPM International Perforation Management,''' is a hi-tech engineering manufacturing company based in Germany and Asia, with a team of specialized, highly skilled technicians and engineers who, with competent partners in China and Europe, develop, design, tailor made, manufacture electrostatic or laser micro cluster perforation or material treatment systems or machines. As well intelligent online porosity, permeability sensor scanner measurement technology for global sales and potential customers as ready-to-use projects. Qualification, training and technology transfer for technical and operation personnel are an essential part of our services as well as an prosperous and long term technology cooperation. |
The founder of IPM, Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser perforation as well in optical online porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in numbered research assignments he initiated more than 46 inventions, among more than 34 patents, also outside of EU and in China as well. Thanks to patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and optical online porosity vision control systems have been developed. It including world wide new optical dyne measurement process for fast moving plastic films and foils. | The founder of IPM, Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser perforation as well in optical online porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in numbered research assignments he initiated more than 46 inventions, among more than 34 patents, also outside of EU and in China as well. Thanks to patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and optical online porosity vision control systems have been developed. It including world wide new optical dyne measurement process for fast moving plastic films and foils. | ||
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After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH company at the end of 2001 in order to enhance innovations with his new engineering company to design new production machines and products which among other qualities have specific and unprecedented product characteristics in close cooperation with relatively large customers, especially in Asia and South America. Apart from these business ventures, he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming and educational targets and which international exchanging of technical, economical knowledge. | After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH company at the end of 2001 in order to enhance innovations with his new engineering company to design new production machines and products which among other qualities have specific and unprecedented product characteristics in close cooperation with relatively large customers, especially in Asia and South America. Apart from these business ventures, he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming and educational targets and which international exchanging of technical, economical knowledge. | ||
| − | As a result of his membership in several organizations and due to his work in the field of electrostatic nano or laser micro, macro perforations, material treatment and optical online porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures and published a great number of technical papers, engineering reports etc. which are available in German, English, Spanish, French, Italian, Thai and Mandarin. He received the Caiyun Award as | + | As a result of his membership in several organizations and due to his work in the field of electrostatic nano or laser micro, macro perforations, material treatment and optical online porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures and published a great number of technical papers, engineering reports etc. which are available in German, English, Spanish, French, Italian, Thai and Mandarin. He received the Caiyun Award as honour from the Chinese Yunnan government in 2004 and from other countries as well, for his expertise as foreign expert on electrostatic, laser perforation and optical online porosity scanner control and process systems and for the added value of the innovative production technology, achieved by its transfer of knowledge and the successful cooperation with a large industry and tobacco Group in China and their improved production. |
'''China Government''' http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968 | '''China Government''' http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968 | ||
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Mr. Werner Grosse working with IPM as technology expert in close cooperation with clients in the tobacco, cigarette supplier, paper, packaging, printing, security, material treatment, automotive, robotic handling and other hi-tech industries. | Mr. Werner Grosse working with IPM as technology expert in close cooperation with clients in the tobacco, cigarette supplier, paper, packaging, printing, security, material treatment, automotive, robotic handling and other hi-tech industries. | ||
''' | ''' | ||
| − | IPM has developed a large number of sophisticated, multi functional, optical online sensor systems, patent pending DE10251610, patent | + | IPM has developed a large number of sophisticated, multi functional, optical online sensor systems, patent pending DE10251610, patent granted in China 200310104764,''' stationary, scanning control processes, devices and systems for fast moving webs, fabrics or other material sheets to detect very precise and reproduce their specified product properties during production. |
Here there introduction. OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral colour sensors, precision line lasers, CCD imagine devices, DSP, ATMEL, INFINEON sensor internal controllers, own firmware, high speed data link, at scanning speeds from 20 up 500 mm per second, at web widths up to 5000 mm, measuring gaps from 2 up 5 mm, optical online measurement of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges from 80 up to 5000 C.U. (Coresta ml/min/2cm2), respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1 mm accuracy, nano micro pores from 50 nm up to 200 micron diameter by up to 300 pores per cm2. | Here there introduction. OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral colour sensors, precision line lasers, CCD imagine devices, DSP, ATMEL, INFINEON sensor internal controllers, own firmware, high speed data link, at scanning speeds from 20 up 500 mm per second, at web widths up to 5000 mm, measuring gaps from 2 up 5 mm, optical online measurement of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges from 80 up to 5000 C.U. (Coresta ml/min/2cm2), respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1 mm accuracy, nano micro pores from 50 nm up to 200 micron diameter by up to 300 pores per cm2. | ||
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Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement''' techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects, etc. at fast moving webs. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 m/min by high repetition rates. That completely independent from base material properties as consistency, colouring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, optical spectral, Raman, property, gauging thickness weight, moisture content and other known influences. | Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement''' techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects, etc. at fast moving webs. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 m/min by high repetition rates. That completely independent from base material properties as consistency, colouring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, optical spectral, Raman, property, gauging thickness weight, moisture content and other known influences. | ||
| − | '''Applications ranges''' The electrostatic nano or micro perforation patent | + | '''Applications ranges''' The electrostatic nano or micro perforation patent granted with DE10328937 including Co2 slab fiber yag excimer diode laser, other material going trough or surface treatment, as well for micromachining and nanotechnology, is usually used depending on quality at fine, rotogravure or offset printing, holographic or publishing paper, writing, magazine, newspaper, flexo, packaging, bonded fabrics, non-wovens, filter, coffee, tea, bag, sack, craft, food, fresh fruit, force, reinforce, tipping, cigarette, plug wrap, fibre, facial tissues, toilet, decoration, wallpaper, gift, watermark, towels, bleached dyes shiny or clay, recycling, booklet, bible or other special paper, certain plastic films, foils, coating, laminating, converting, extruding, Polyofine, Polysulfone, Elastomer, textile, Polymer or most of that varied types. As well aluminium, gold, steel, stainless, brass, cupper, ceramic, solar, panel, titanium, silicon, diamond. It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. |
Material base weights from 10 up 150 grams per m2 by thicknesses from 5 up to 100 micron are possible to use. Including defect inspection, process automation, moisture vapour transmission rate, abrasion resistance of lamination, waterproof or breathable fabrics. Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labelling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features. | Material base weights from 10 up 150 grams per m2 by thicknesses from 5 up to 100 micron are possible to use. Including defect inspection, process automation, moisture vapour transmission rate, abrasion resistance of lamination, waterproof or breathable fabrics. Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labelling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features. | ||
| − | '''Products, applications, advantages with high | + | '''Products, applications, advantages with high holes densities micro perforation, micro ventilation, unique mass product properties''' |
breathable, ventilated mass products as filter cigarettes, tipping, packaging, plug-wrap, refinish, thin or fine paper, MYO, RYO | breathable, ventilated mass products as filter cigarettes, tipping, packaging, plug-wrap, refinish, thin or fine paper, MYO, RYO | ||
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porosity range from 100 up to 1000 C.U. | porosity range from 100 up to 1000 C.U. | ||
hole sizes from 50-120 micron | hole sizes from 50-120 micron | ||
| − | hole densities from 100000 up | + | hole densities from 100000 up 600000 holes per Second – in total |
from 1 up 6 perforation pattern or lines can combines one group | from 1 up 6 perforation pattern or lines can combines one group | ||
perforation hole quality and porosity remains in standard levels | perforation hole quality and porosity remains in standard levels | ||
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'''Twin frequency shifting converters''' | '''Twin frequency shifting converters''' | ||
| − | IPM develops and patent grant DE10328937 a dual high power, high voltage, medium frequency switching converter unit which works with hybrid drives, compact EMI, EMV, NEC safe semiconductor power electronic stages, supporting capacitors and high voltage ferrite transformers to generate ultra short high voltage pulses and sparking burst groups. Advantages are based on uses of standard circuits with extended semiconductors for e.g. cluster micro perforation, corona substrate treatment, ac-ac, ac-dc converter, drive units, frequency, upward or downward converters, power electronics supplies, etc.Industry application of electrostatic perforation, AC-AC, AC-DC, converting, drives or others uses IGBT, MOSFET, HVFET semiconductor power stages. That circuits are working as upward converters with extremely short power pulses from 200 nano up to 15 micro second, high current peaks up to 300 Amps by du/dt of 1500 V/µs on a serial connected inductivity and loading condenser where the secondary ferrite transformer coils supply sparking electrodes up to 50 KVss as a permanent open loop and short circuit condition. A safety circuit logic and two hybrid drivers allows a alternately switching of semiconductor A and B which generating consequently higher operation frequencies and power levels meanwhile electrical and thermal conditions remains on each in the same range as in single switching status. In conclusion: approximately double frequency and power level condition obtains higher switching efficiencies, more perforation power, higher corona treatment level, powerful drives, frequency converters etc. depends of industry applications. Advantages. Dual IGBT, HVFET or MOSFET semiconductors in high power, high current, high voltage circuits obtains in electrostatic nano or micro cluster perforation, surface treatment, surface modifications, corona treatment, converters, drives or other switching application frequencies up to 250 KHz, 1400 V/ce, power levels up to 30 KW and more. Higher power efficiencies and lower switching losses are further advantages. The precise pulse timing by a certain time window with constant or variable frequency generates with high voltages sparking holes sizes and sequences through the fast moving material webs. Repeat frequencies of the entire circuit can up to the double switching frequency of each semiconductor. For example by electrostatic micro cluster perforation in permeability ranges from 80 C.U. up to 2500 C.U., paper web speeds up to 450 m/min and web widths up to 2000 mm are archive able. Other applications. Corona treatment units, Plasma jet control, heavy Ion research, high power switching devices, power supplies, AC/DC power drives, AC/DC or AC/AC converters, laser diode supplies, compact switching systems, frequency converter, emergency power supplies, etc. The new twin semiconductor circuit enables applications with hybrid drives, semiconductor high voltage levels, upward, downward or other converters which operate with supporting capacitors, high voltage ferrite transformers in extremely compact and modular design. Several advantages are the high efficiency of pulse power transmission and energy ratios. E.g. traditional corona or other medium frequency generators of 30 KHz operation range are now easy to modify up to 60 KHz by double power level switching conditions and 60 KW. | + | IPM develops and patent grant DE10328937 a dual high power, high voltage, medium frequency switching converter unit which works with hybrid drives, compact EMI, EMV, NEC safe semiconductor power electronic stages, supporting capacitors and high voltage ferrite transformers to generate ultra short high voltage pulses and sparking burst groups. Advantages are based on uses of standard circuits with extended semiconductors for e.g. cluster micro perforation, corona substrate treatment, ac-ac, ac-dc converter, drive units, frequency, upward or downward converters, power electronics supplies, etc.Industry application of electrostatic perforation, AC-AC, AC-DC, converting, drives or others uses IGBT, MOSFET, HVFET semiconductor power stages. That circuits are working as upward converters with extremely short power pulses from 200 nano up to 15 micro second, high current peaks up to 300 Amps by du/dt of 1500 V/µs on a serial connected inductivity and loading condenser where the secondary ferrite transformer coils supply sparking electrodes up to 50 KVss as a permanent open loop and short circuit condition. A safety circuit logic and two hybrid drivers allows a alternately switching of semiconductor A and B which generating consequently higher operation frequencies and power levels meanwhile electrical and thermal conditions remains on each in the same range as in single switching status. In conclusion: approximately double frequency and power level condition obtains higher switching efficiencies, more perforation power, higher corona treatment level, powerful drives, frequency converters etc. depends of industry applications. Advantages. Dual IGBT, HVFET or MOSFET semiconductors in high power, high current, high voltage circuits obtains in electrostatic nano or micro cluster perforation, surface treatment, surface modifications, corona treatment, converters, drives or other switching application frequencies up to 250 KHz, 1400 V/ce, power levels up to 30 KW and more. |
| + | |||
| + | Higher power efficiencies and lower switching losses are further advantages. The precise pulse timing by a certain time window with constant or variable frequency generates with high voltages sparking holes sizes and sequences through the fast moving material webs. Repeat frequencies of the entire circuit can up to the double switching frequency of each semiconductor. For example by electrostatic micro cluster perforation in permeability ranges from 80 C.U. up to 2500 C.U., paper web speeds up to 450 m/min and web widths up to 2000 mm are archive able. Other applications. | ||
| + | |||
| + | Corona treatment units, Plasma jet control, heavy Ion research, high power switching devices, power supplies, AC/DC power drives, AC/DC or AC/AC converters, laser diode supplies, compact switching systems, frequency converter, emergency power supplies, etc. The new twin semiconductor circuit enables applications with hybrid drives, semiconductor high voltage levels, upward, downward or other converters which operate with supporting capacitors, high voltage ferrite transformers in extremely compact and modular design. Several advantages are the high efficiency of pulse power transmission and energy ratios. E.g. traditional corona or other medium frequency generators of 30 KHz operation range are now easy to modify up to 60 KHz by double power level switching conditions and 60 KW. | ||
'''IPM is looking for science, industrial, power electronics partners who are interested in a licence agreement, technical cooperation for other wide application fields''' | '''IPM is looking for science, industrial, power electronics partners who are interested in a licence agreement, technical cooperation for other wide application fields''' | ||
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'''Strategic cooperation''' we are searching for strategic business partnerships with the expansion in nano micromachining, material processing, treatment and production technology for new applications with special product characteristics and certain market segments. These may be e.g. machine manufactures, electronics, engineering or strong process application focussed companies. Preferable in regions as China, Indonesia, Malaysia, Thailand, Korea, Japan were excellent condition are partly available in industrial field of electrostatic nano or laser micro material treatments. This includes tied cooperation in laser perforation, material or surface treatment technology with Chinese laser manufacturer or other options. The regions of South America or East or West Europe would also be an attractive option. Additional starting capital or financial support is not required, but a functioning, fair cooperation and partnership for the acquisition of new customers, use of production technology for the generation of new product characteristics and improved turnover figures. '''We will be pleased to exchange further details by e-mail.''' | '''Strategic cooperation''' we are searching for strategic business partnerships with the expansion in nano micromachining, material processing, treatment and production technology for new applications with special product characteristics and certain market segments. These may be e.g. machine manufactures, electronics, engineering or strong process application focussed companies. Preferable in regions as China, Indonesia, Malaysia, Thailand, Korea, Japan were excellent condition are partly available in industrial field of electrostatic nano or laser micro material treatments. This includes tied cooperation in laser perforation, material or surface treatment technology with Chinese laser manufacturer or other options. The regions of South America or East or West Europe would also be an attractive option. Additional starting capital or financial support is not required, but a functioning, fair cooperation and partnership for the acquisition of new customers, use of production technology for the generation of new product characteristics and improved turnover figures. '''We will be pleased to exchange further details by e-mail.''' | ||
| − | '''Cooperation contacts in greater China, Indonesia, Thailand, USA, France, Spain, Germany, Saudi Arabia, South Africa, Nigeria, Vietnam, Pakistan, India, Iraq, Iran, North Korea, Argentina, Chile, Nicaragua, Cuba, Venezuela, Mexico, Brazil, Russia. Several | + | '''Cooperation contacts in greater China, Indonesia, Thailand, USA, France, Spain, Germany, Saudi Arabia, South Africa, Nigeria, Vietnam, Pakistan, India, Iraq, Iran, North Korea, Argentina, Chile, Nicaragua, Cuba, Venezuela, Mexico, Brazil, Russia. Several honours for excellent cooperation and technology transfer from Chinese and other governments. Specific information is to find on by below website links and patent resources.''' |
IPM se fundó a principios del año 2002 para ser una industria proveedora, de acondicionamiento y de papel fino con innovaciones, en especial con máquinas de nano y micro perforación electroestática, láser y sistemas de control óptico online punteros en los sectores del mercado mundial del tabaco. IPM es una empresa de ingeniería de alta tecnología que, con un equipo de técnicos e ingenieros especializados, desarrolla máquinas de perforación y técnicas porosimétricas ópticas online para hojas continuas en Alemania, China y Tailandia, donde las fabrica con socios autorizados que aportan soluciones, las vende a escala mundial y las transfiere a los clientes potenciales como proyectos llave en mano. La formación, instrucción y la transferencia de tecnología necesaria para el personal técnico y de producción son un elemento esencial del volumen de suministro y de la cooperación. | IPM se fundó a principios del año 2002 para ser una industria proveedora, de acondicionamiento y de papel fino con innovaciones, en especial con máquinas de nano y micro perforación electroestática, láser y sistemas de control óptico online punteros en los sectores del mercado mundial del tabaco. IPM es una empresa de ingeniería de alta tecnología que, con un equipo de técnicos e ingenieros especializados, desarrolla máquinas de perforación y técnicas porosimétricas ópticas online para hojas continuas en Alemania, China y Tailandia, donde las fabrica con socios autorizados que aportan soluciones, las vende a escala mundial y las transfiere a los clientes potenciales como proyectos llave en mano. La formación, instrucción y la transferencia de tecnología necesaria para el personal técnico y de producción son un elemento esencial del volumen de suministro y de la cooperación. | ||
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'''OPSS-1 de Ia porosidad''' Las dificultades arriba mencionadas se superan idealmente con el sistema inmovil, optico OPRL-1 para medicion de la porosidad. Tambien se ofrece el sistema OPSS-1 para al scanneado de una zona o linea superficie total, con medicion usando sensores transversales, color y linea laser y multi color sensores de controlada con el interna CPU. Este sistema OPSS-1 permite poder controlar bandas con anchos hasta 2000 mm, trabajar a lo largo o acoplarse mecanicamente con sistema existente de scanning, con medicion del peso del material, empesor formacion y mas. Mediante el uso de Ios porosimetros opticos, el productor, el convertidor, y el usuario final de Ios materiales en bandas tienen la capacidad de vigilar y controlar continuamente la calidad del producto y, con medios mecanicos de correccion, de mantener y aun superar Ias especificaciones preseleccionados. EI uso de 19” PC industria y el elemento electronico de potencia modular permiten que Ia relacion de Ia frecuencia o pulso de par en par descarga con Ia velocidad de linea sea mantenida exactamente. Esto asegura un alto nivel de la estabilidad de funcionamiento en lo referente a porosidad, valor medio y variacion, a anchos de zona y registros de zona. OPRL o OPSS-1 proveen, ademas, una certification directa del producto de los materiales de la banda paralelos y perpendicular a la direccion de Ia produccion, junto con un control de calidad en Iinea y en tiempo real durance la produccion. Tambien permite al maquinista de la perforacion mantener la porosidad requerida dentro de estrechos limites, con un rango muy bajo de variacion hasta velocidades de 600 m/min, con diversos anchos de bobina o de banda y diversos materials. Con Ia ayuda de una unidad 19” PC industria, es posible procesar a posteriori Ios valores medidos y analizarlos estadisticamente. Con sistema de medicion, el operador y departamento del control de calidad de Ia maquina tambien puede cumplir con Ios requisitos para mejorar Ia calidad con bajos niveles de produccion. Incluso permite la certificacion del producto segun las normas de calidad ISO 9001, puesto que registra Ia porosidad a Io largo de Ia banda y transversal a la misma. Es posible tambien instalar un sistema central o descentrolizado con LAN para Ia captacion y procesamiento de dados. OPRL, OPSS-1 resumen. Optico controllado estatico o de rastreo para Ias zonas, lineas, areas perforation electrostaticas o Iaser. Medicion controlada en tiempo real mediante opto transmission de Ia zonas del material nano, micro o macro perforado. 19” rack con equipo electronico y cassette de luz especial, Fibra optica en maximale de 6 m, Deteccion implementada del multi color sensor dispersion, luminosa para la compensacion automatica del color del material. diseno, esperor, pinholes, estructura, formacion, rugosidad superficial, Automatico calibracion de una sola vez del sistema de produccion, Protection contra polvo y luz exterior al systema sobre el dos areas de sensor, Rango de porosidad 80 - 3000 C.U. Ancho de Ia zona de perforacion 2,0 - 6,0 mm, Rango de porosidad 10 - 500 I/m2/s-1 - WG de 20 mm – Franke, Sistema de scanneado con una fuente de Iuz y dispositive de deteccion o traves del ancho de la banda, Detection tres colores, intensidad, sobres laser de linea por la porosidad con functionas matematica. | '''OPSS-1 de Ia porosidad''' Las dificultades arriba mencionadas se superan idealmente con el sistema inmovil, optico OPRL-1 para medicion de la porosidad. Tambien se ofrece el sistema OPSS-1 para al scanneado de una zona o linea superficie total, con medicion usando sensores transversales, color y linea laser y multi color sensores de controlada con el interna CPU. Este sistema OPSS-1 permite poder controlar bandas con anchos hasta 2000 mm, trabajar a lo largo o acoplarse mecanicamente con sistema existente de scanning, con medicion del peso del material, empesor formacion y mas. Mediante el uso de Ios porosimetros opticos, el productor, el convertidor, y el usuario final de Ios materiales en bandas tienen la capacidad de vigilar y controlar continuamente la calidad del producto y, con medios mecanicos de correccion, de mantener y aun superar Ias especificaciones preseleccionados. EI uso de 19” PC industria y el elemento electronico de potencia modular permiten que Ia relacion de Ia frecuencia o pulso de par en par descarga con Ia velocidad de linea sea mantenida exactamente. Esto asegura un alto nivel de la estabilidad de funcionamiento en lo referente a porosidad, valor medio y variacion, a anchos de zona y registros de zona. OPRL o OPSS-1 proveen, ademas, una certification directa del producto de los materiales de la banda paralelos y perpendicular a la direccion de Ia produccion, junto con un control de calidad en Iinea y en tiempo real durance la produccion. Tambien permite al maquinista de la perforacion mantener la porosidad requerida dentro de estrechos limites, con un rango muy bajo de variacion hasta velocidades de 600 m/min, con diversos anchos de bobina o de banda y diversos materials. Con Ia ayuda de una unidad 19” PC industria, es posible procesar a posteriori Ios valores medidos y analizarlos estadisticamente. Con sistema de medicion, el operador y departamento del control de calidad de Ia maquina tambien puede cumplir con Ios requisitos para mejorar Ia calidad con bajos niveles de produccion. Incluso permite la certificacion del producto segun las normas de calidad ISO 9001, puesto que registra Ia porosidad a Io largo de Ia banda y transversal a la misma. Es posible tambien instalar un sistema central o descentrolizado con LAN para Ia captacion y procesamiento de dados. OPRL, OPSS-1 resumen. Optico controllado estatico o de rastreo para Ias zonas, lineas, areas perforation electrostaticas o Iaser. Medicion controlada en tiempo real mediante opto transmission de Ia zonas del material nano, micro o macro perforado. 19” rack con equipo electronico y cassette de luz especial, Fibra optica en maximale de 6 m, Deteccion implementada del multi color sensor dispersion, luminosa para la compensacion automatica del color del material. diseno, esperor, pinholes, estructura, formacion, rugosidad superficial, Automatico calibracion de una sola vez del sistema de produccion, Protection contra polvo y luz exterior al systema sobre el dos areas de sensor, Rango de porosidad 80 - 3000 C.U. Ancho de Ia zona de perforacion 2,0 - 6,0 mm, Rango de porosidad 10 - 500 I/m2/s-1 - WG de 20 mm – Franke, Sistema de scanneado con una fuente de Iuz y dispositive de deteccion o traves del ancho de la banda, Detection tres colores, intensidad, sobres laser de linea por la porosidad con functionas matematica. | ||
| − | '''2002 wurde IPM als high-tech Engineering Einzelfirma gegründet''' um mit einem Team von spezialisierten Technikern und Ingenieuren, Innovationen, insbesondere mit state-of-the-art Elektrostatik Nano und Mikro sowie neuen Laserperforationssystemen und optischen online Porovision Kontrollsystemen im Marktsegment der weltweiten Zigaretten, deren Zulieferer, Verpackungsindustrie sowie in der Feinpapierverarbeitung und Medizintechnik tätig zu sein. Die Ausbildung, Schulung und der notwendige Technologietransfer für das technische und Produktionspersonal ist dabei ein zentraler Bestandteil des Lieferumfanges und Kooperation. Werner Grosse, Gründer von IPM, ist seit 1979 als Entwicklung und Applikationsingenieur, Fertigungsleiter sowie als Projektleiter in der elektrostatischen und Laserperforation und optischen online Porosität Messtechnik in der Feinpapier, Veredelung und Zigarettenindustrie tätig. | + | '''2002 wurde IPM als high-tech Engineering Hersteller Einzelfirma gegründet''' um mit einem Team von spezialisierten Technikern und Ingenieuren, Innovationen, insbesondere mit state-of-the-art Elektrostatik Nano und Mikro sowie neuen Laserperforationssystemen und optischen online Porovision Kontrollsystemen im Marktsegment der weltweiten Zigaretten, deren Zulieferer, Verpackungsindustrie sowie in der Feinpapierverarbeitung und Medizintechnik tätig zu sein. Die Ausbildung, Schulung und der notwendige Technologietransfer für das technische und Produktionspersonal ist dabei ein zentraler Bestandteil des Lieferumfanges und Kooperation. Werner Grosse, Gründer von IPM, ist seit 1979 als Entwicklung und Applikationsingenieur, Fertigungsleiter sowie als Projektleiter in der elektrostatischen und Laserperforation und optischen online Porosität Messtechnik in der Feinpapier, Veredelung und Zigarettenindustrie tätig. |
| − | Im Rahmen dieser Tätigkeit und bei der Mitarbeit von Forschungsaufträgen initiierte er mehr als 46 Erfindungen, 34 sind davon als in- und ausländische Patente angemeldet oder erteilt. Damit wurden neue Veredelungsverfahren, Technologien, optische online Messsysteme, auch zur online dyne Kontrolle von Kunststofffolien, und Produktionsmaschinen, dies auch verbunden mit speziellen atmungsaktiven, ventilierenden Produkteigenschaften für feinstperforierte Warenbahnen, entwickelt und weltweit geschafft. 1991 begann seine unternehmerische Tätigkeit, was durch eine rasante Projekt | + | Im Rahmen dieser Tätigkeit und bei der Mitarbeit von Forschungsaufträgen initiierte er mehr als 46 Erfindungen, 34 sind davon als in- und ausländische Patente angemeldet oder erteilt. Damit wurden neue Veredelungsverfahren, Technologien, optische online Messsysteme, auch zur online dyne Kontrolle von Kunststofffolien, und Produktionsmaschinen, dies auch verbunden mit speziellen atmungsaktiven, ventilierenden Produkteigenschaften für feinstperforierte Warenbahnen, entwickelt und weltweit geschafft. 1991 begann seine unternehmerische Tätigkeit, was durch eine rasante Projekt und Umsatzentwicklung in 1993 die GmbH Gründung ermöglichte. Damit war die Expansion der Mikroperforationstechnik auf andere Industriebereiche für die Verarbeitung und insbesondere für die Verpackungsindustrie verbunden. Seit 1994 gehört die GmbH zur internationalen Industriezuliefergruppe. |
Nach vielen Jahren fruchtbarer Zusammenarbeit als geschäftsführender Gesellschafter hat Herr Grosse das Unternehmen Ende 2001 verlassen, um mit IPM neue Innovationskräfte zu bündeln und in enger technologischer Kooperation die entwickelten Produktionstechniken, zur besten Zufriedenheit mit relativ großen Kunden, weltweit einzusetzen. Dies gleichermaßen zur Nano oder Mikro Elektrostatik oder Laser Engineering Oberflächenbehandlung, automatisierten robotergeführten Bearbeitung oder Veredelung von völlig anderen statisch ruhenden oder schnell bewegten Materialien und Industriebereichen. | Nach vielen Jahren fruchtbarer Zusammenarbeit als geschäftsführender Gesellschafter hat Herr Grosse das Unternehmen Ende 2001 verlassen, um mit IPM neue Innovationskräfte zu bündeln und in enger technologischer Kooperation die entwickelten Produktionstechniken, zur besten Zufriedenheit mit relativ großen Kunden, weltweit einzusetzen. Dies gleichermaßen zur Nano oder Mikro Elektrostatik oder Laser Engineering Oberflächenbehandlung, automatisierten robotergeführten Bearbeitung oder Veredelung von völlig anderen statisch ruhenden oder schnell bewegten Materialien und Industriebereichen. | ||
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Patentierte ESP ermöglichen Porositätsbereiche von 80 bis 2500 C.U., Bahnbreiten von 100 bis 2000 mm bei Bahngeschwindigkeiten bis zu 500 m/min, abhängig von der Porosität und Materialkonsistenz zur Perforierbarkeit. Anforderungsprofile, Kardinalforderungen die für viele Applikationsbereiche und Produkte mit Vliesstoffen, Sack- oder Verpackungsbahnen mit einer Gas-, Wasserdampfdurch-, aber Wasserundurchlässigkeit verbunden sind, finden sich im Anwendungsbereich der ESP wieder, da Wasser oder andere Flüssigkeiten die relativ kleinen Nano oder Mikroporen von z.B. < 0.5 - 5 µm Durchmesser aufgrund der hydrophoben Oberfläche nicht penetrieren kann. Diese und weitere physikalische Vorteile der kleinen Poren fordern regelrecht den Einsatz der ESP heraus, da Erfüllungen zur Atmungsforderung und Wasserdampfdurchlässigkeit z.B. nach der ASTM E96-80 oder E96-84 Messmethode mit 100 – 800 g/m2/Tag mit anderen Perforations- oder Prozessverfahren nur äußert schwierig machbar, zu teuer, zu unwirtschaftlich oder bei derart hohen Lochdichten technologisch nicht erreichbar sind. | Patentierte ESP ermöglichen Porositätsbereiche von 80 bis 2500 C.U., Bahnbreiten von 100 bis 2000 mm bei Bahngeschwindigkeiten bis zu 500 m/min, abhängig von der Porosität und Materialkonsistenz zur Perforierbarkeit. Anforderungsprofile, Kardinalforderungen die für viele Applikationsbereiche und Produkte mit Vliesstoffen, Sack- oder Verpackungsbahnen mit einer Gas-, Wasserdampfdurch-, aber Wasserundurchlässigkeit verbunden sind, finden sich im Anwendungsbereich der ESP wieder, da Wasser oder andere Flüssigkeiten die relativ kleinen Nano oder Mikroporen von z.B. < 0.5 - 5 µm Durchmesser aufgrund der hydrophoben Oberfläche nicht penetrieren kann. Diese und weitere physikalische Vorteile der kleinen Poren fordern regelrecht den Einsatz der ESP heraus, da Erfüllungen zur Atmungsforderung und Wasserdampfdurchlässigkeit z.B. nach der ASTM E96-80 oder E96-84 Messmethode mit 100 – 800 g/m2/Tag mit anderen Perforations- oder Prozessverfahren nur äußert schwierig machbar, zu teuer, zu unwirtschaftlich oder bei derart hohen Lochdichten technologisch nicht erreichbar sind. | ||
| − | '''Produktanwendungen''' Packmittel oder Folienverbunde verschiedenster Art lassen sich beispielhaft für folgende Produkte und Applikationen verwenden bzw. meist nur durch deren Veredelung erst praktisch realisieren: atmungsaktive Wanddekorationen mit Beschichtungen oder PVC Verbunden, Wandtapeten wie z.B. Venyl Tapeten oder andere PE Beschichtungen mit Feuchtigkeitsaustausch des aufgetragenen | + | '''Produktanwendungen''' Packmittel oder Folienverbunde verschiedenster Art lassen sich beispielhaft für folgende Produkte und Applikationen verwenden bzw. meist nur durch deren Veredelung erst praktisch realisieren: atmungsaktive Wanddekorationen mit Beschichtungen oder PVC Verbunden, Wandtapeten wie z.B. Venyl Tapeten oder andere PE Beschichtungen mit Feuchtigkeitsaustausch des aufgetragenen Kleber, Papiere zum Verkleben von Gipsplatten für den Innenausbau zur Blasenauflösung der Klebmittel, Kanten- oder Eckenschutzkraftpapiere mit Luftblasendiffusion der Auftragskleber, Vliesverbunde mit dünnen PE Schichten zum Außenschutz und Gasaustausch von Holzhäusern, Unterdachspannbahnen aus Verbundmaterialien mit Gewebeeinlagen zum Gasaustausch zur Vermeidung von Kondenswasserbildung, atmungsaktive Overalls oder Einmalberufskleidung aus spun bonded PE Vliese, PE beschichtete Papiere für Füllgutsäcke, Granulate, Zementsäcke, Tierfutter, Lebensmittel, oder andere Verpackungseinheiten, die einen Luft Auslass zur vorteilhaften Befüllung oder Warengutbelüftung zur Lagerung benötigen, Bekleidungseinlagen oder inlets mit atmungsaktiven angenehmen Trageeigenschaften, Seifen, Deo und body care Produkte oder Verpackungen mit Duftstoffsuggerierung als erstklassiges Marketinginstrument, Trage, Früchte, Gemüse oder Blumenverpackungen aus Papier oder Papierersatzverbundstoffen mit Gasaustausch, Brot- oder Brötchenverpackungen aus Papierverbundstoffen zur Erhaltung der Lebensmittelfrische, technische Industrieverbundfolien oder Papierersatzmaterialien für industrielle Filtrationszwecke, Mikrofiltration, Nanomembrane, Mikromembrane, Lithium Ionen Akkus, Hochleistungsbatterien für Hybridfahrzeuge, Batterieseparation, Bioanalyse, Landwirtschaft, Alkohol, Flüssigkeit, Medizintechnik, Analysetechnik. |
'''Produktvorteile und Anwendung''' Reduktion von Sack oder Beutelbefüllungszeiten um bis um 100 %, attraktive Luftdurchlässigkeitsbereiche bei 200 - 350 C.U. was 6 bis 3 Gurley bzw. 14 - 6 Gurley or adäquate der Benson Einheit entspricht, nach außen erhaltener Schutz des Verpackungsproduktes, Luft Auslass ohne Beeinträchtigung verpackter Produkte, Erhaltung der Barriereeigenschaften, Duft Übertragung und Suggestion an Produktkäufer ohne die Packung zuvor zu öffnen, Atmungsaktivität von Wandtapeten oder anderen Wandverkleidungen um Schimmelbildung und Fäulnis zu vermeiden, Brotpapierverpackungen zur längeren Haltbarkeit, Atmungsaktivität und Tragkomfort von Bekleidung, Einwegbekleidungsindustrie, Lackier- oder Kesselanzüge, Unterdachspannbahnen zum Luftaustausch von Innen nach Außen zur Verhinderung von Tropfsteinhöhleneffekte. | '''Produktvorteile und Anwendung''' Reduktion von Sack oder Beutelbefüllungszeiten um bis um 100 %, attraktive Luftdurchlässigkeitsbereiche bei 200 - 350 C.U. was 6 bis 3 Gurley bzw. 14 - 6 Gurley or adäquate der Benson Einheit entspricht, nach außen erhaltener Schutz des Verpackungsproduktes, Luft Auslass ohne Beeinträchtigung verpackter Produkte, Erhaltung der Barriereeigenschaften, Duft Übertragung und Suggestion an Produktkäufer ohne die Packung zuvor zu öffnen, Atmungsaktivität von Wandtapeten oder anderen Wandverkleidungen um Schimmelbildung und Fäulnis zu vermeiden, Brotpapierverpackungen zur längeren Haltbarkeit, Atmungsaktivität und Tragkomfort von Bekleidung, Einwegbekleidungsindustrie, Lackier- oder Kesselanzüge, Unterdachspannbahnen zum Luftaustausch von Innen nach Außen zur Verhinderung von Tropfsteinhöhleneffekte. | ||
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'''Optical online OPSS-1 porovision scanning control system''' permeability cluster control for electrostatic or laser micro perforation machines, multiple color sensor, spectral intensity, DSP, FPGA, CCD, line, precise, laser, position, material finger print detection, VIS wave length, opacity, defects, inspection, imaging control, scanner systems, filter, tipping, cigarette, book, packaging, magazine, bible, wall, Kraft, paper, carton, coffee, tea, food, co-extrusion foils, films, agriculture or other fast moving fabrics or web material. Patent pending for process and device DE10251610. China patent grant 200310104764. | '''Optical online OPSS-1 porovision scanning control system''' permeability cluster control for electrostatic or laser micro perforation machines, multiple color sensor, spectral intensity, DSP, FPGA, CCD, line, precise, laser, position, material finger print detection, VIS wave length, opacity, defects, inspection, imaging control, scanner systems, filter, tipping, cigarette, book, packaging, magazine, bible, wall, Kraft, paper, carton, coffee, tea, food, co-extrusion foils, films, agriculture or other fast moving fabrics or web material. Patent pending for process and device DE10251610. China patent grant 200310104764. | ||
| − | ''' | + | '''In-situ dyne or surface tension measurement ODSTM-1''' at fast moving substrates, plastic, film, foil, tear tape, laminate, co-extrusion, BOPP, LLDPE, PE, PP, PVC, MOV, MOH, FEP, PET, OPP, PTFE, MPET, online, spectral, extinction, monolithic, sensor, laser, IR, NIR, scanning, wobbling, stray light, spectrometer, etc. Previous patent application DE19542289. |
'''patent references''' | '''patent references''' | ||
Latest revision as of 05:27, 13 May 2010
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IPM International Perforation Management, is a hi-tech engineering manufacturing company based in Germany and Asia, with a team of specialized, highly skilled technicians and engineers who, with competent partners in China and Europe, develop, design, tailor made, manufacture electrostatic or laser micro cluster perforation or material treatment systems or machines. As well intelligent online porosity, permeability sensor scanner measurement technology for global sales and potential customers as ready-to-use projects. Qualification, training and technology transfer for technical and operation personnel are an essential part of our services as well as an prosperous and long term technology cooperation.
The founder of IPM, Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser perforation as well in optical online porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in numbered research assignments he initiated more than 46 inventions, among more than 34 patents, also outside of EU and in China as well. Thanks to patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and optical online porosity vision control systems have been developed. It including world wide new optical dyne measurement process for fast moving plastic films and foils.
After he became a self-employer in 1992, the GmbH was established in 1993. This resulted in an expansion of the electrostatic perforation technology apart from the traditional cigarette and mouthpiece tipping paper sections into application fields such as filter, packaging, printing, bag, food and non-wovens for the paper refinement and especially for the packaging industry in international markets. Since 1994 the GmbH belong to an international supplier group.
After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH company at the end of 2001 in order to enhance innovations with his new engineering company to design new production machines and products which among other qualities have specific and unprecedented product characteristics in close cooperation with relatively large customers, especially in Asia and South America. Apart from these business ventures, he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming and educational targets and which international exchanging of technical, economical knowledge.
As a result of his membership in several organizations and due to his work in the field of electrostatic nano or laser micro, macro perforations, material treatment and optical online porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures and published a great number of technical papers, engineering reports etc. which are available in German, English, Spanish, French, Italian, Thai and Mandarin. He received the Caiyun Award as honour from the Chinese Yunnan government in 2004 and from other countries as well, for his expertise as foreign expert on electrostatic, laser perforation and optical online porosity scanner control and process systems and for the added value of the innovative production technology, achieved by its transfer of knowledge and the successful cooperation with a large industry and tobacco Group in China and their improved production.
China Government http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968
http://www.tobaccochina.com/news/data/20038/c815083548.htm
Tobacco China http://www.tobaccochina.com/news/data/20038/c815083548.htm
http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm
Mr. Werner Grosse working with IPM as technology expert in close cooperation with clients in the tobacco, cigarette supplier, paper, packaging, printing, security, material treatment, automotive, robotic handling and other hi-tech industries. IPM has developed a large number of sophisticated, multi functional, optical online sensor systems, patent pending DE10251610, patent granted in China 200310104764, stationary, scanning control processes, devices and systems for fast moving webs, fabrics or other material sheets to detect very precise and reproduce their specified product properties during production.
Here there introduction. OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral colour sensors, precision line lasers, CCD imagine devices, DSP, ATMEL, INFINEON sensor internal controllers, own firmware, high speed data link, at scanning speeds from 20 up 500 mm per second, at web widths up to 5000 mm, measuring gaps from 2 up 5 mm, optical online measurement of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges from 80 up to 5000 C.U. (Coresta ml/min/2cm2), respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1 mm accuracy, nano micro pores from 50 nm up to 200 micron diameter by up to 300 pores per cm2.
With real time data determining of certain parameters, optical transmission, spectral grades, porosity integrals, envelope curves, internal calculated measuring values. Thus direct with close loops and feedbacks to the power electronics of fabrics treatment units. Micro perforation or other treatment system makes it possible to compensate any changes in web treatment parameters and their partial locations so that each jumbo roll as well single, quad bobbin sets can be produced quantity and quality controlled without intermediate stops in order of ISO 9001 or 9002 certifications. Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects, etc. at fast moving webs. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 m/min by high repetition rates. That completely independent from base material properties as consistency, colouring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, optical spectral, Raman, property, gauging thickness weight, moisture content and other known influences.
Applications ranges The electrostatic nano or micro perforation patent granted with DE10328937 including Co2 slab fiber yag excimer diode laser, other material going trough or surface treatment, as well for micromachining and nanotechnology, is usually used depending on quality at fine, rotogravure or offset printing, holographic or publishing paper, writing, magazine, newspaper, flexo, packaging, bonded fabrics, non-wovens, filter, coffee, tea, bag, sack, craft, food, fresh fruit, force, reinforce, tipping, cigarette, plug wrap, fibre, facial tissues, toilet, decoration, wallpaper, gift, watermark, towels, bleached dyes shiny or clay, recycling, booklet, bible or other special paper, certain plastic films, foils, coating, laminating, converting, extruding, Polyofine, Polysulfone, Elastomer, textile, Polymer or most of that varied types. As well aluminium, gold, steel, stainless, brass, cupper, ceramic, solar, panel, titanium, silicon, diamond. It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies.
Material base weights from 10 up 150 grams per m2 by thicknesses from 5 up to 100 micron are possible to use. Including defect inspection, process automation, moisture vapour transmission rate, abrasion resistance of lamination, waterproof or breathable fabrics. Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labelling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features.
Products, applications, advantages with high holes densities micro perforation, micro ventilation, unique mass product properties
breathable, ventilated mass products as filter cigarettes, tipping, packaging, plug-wrap, refinish, thin or fine paper, MYO, RYO booklet, bible, printing, magazine, promotion, flyers or newspaper with improved or modified surface properties decoration or gift paper with thin coating films PVC laminate, Vinyl, decoration or wall paper to eliminate one side condensation effects enable control gas exchanges, avoid rises of mildew or rottenness joint or corner Kraft paper tapes to avoid glue bubbles and enables material diffusion fleece bonding material, low plastic film layers for outdoor, under roof protection, covering, wooden houses for oxygen exchanges technical textiles for oxygen or gas exchanges to avoid condensation processes breathable overalls, heavy duty, disposable work dresses, trousers, aprons, jackets, shoes made of thin PE fleeces or others Kraft paper cement sacks, low PE or PP coated single or triple layer multi wall sacks or bags for plaster, maize, grain, pet food, granulate or powder with advanced gained air outlet during filling processes with multiple time reduce efficiency to keep packed products in specified barrier condition extending storage, live time or durability of certain goods and products biotopes and prevention of water pollution leather or cloth inlets for comfortable non sweat wearing under wet, high humidity and tropical condition soap, deodorant, hygiene, beauty creams, baby care, other packaging products which needs smell suggestion for marketing indication and buying advantages vegetable, flowers or food with paper packaging replacements for oxygen or gas exchanges bread, rolls, fruits or food to improve freshness and aroma technical multi layer foils for industry, medical, bioengineering or filtration purposes, surface modification or improved roughness micro filter, membranes, battery separation layers bio lab analytic, alcohol, liquid, blood filtration, clean room, agriculture applications for reduction or force growth rates
In-situ dyne measuring application Described is a method and device for optical inline tough less surface tension control ODSTM-1 in DE19542289 by which the fast moving substrate runs through the measuring gap. It transmitted with a chromatic beam and spectral selected light source were two optical channels are displaced and polarized by 90 degree to each other. Both optical axles are precise and motor driven shift able in certain angles from 25 up to 65 degree. The spectral light photons, photonics, photovoltaic, illumination, transmission, extinction, absorption grades are detectable by two optical CCD imagine vision devices which are integrate in the sensor case on the other side of the substrate.
Material condition moving substrates means plastic foils, flexible, films, laminate, coating, bonding, labelling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MOH, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, DPC, BOPS, Vinyl, Polyester, Wrapping, Olefin, self adhesive tape, high strength, cross laminated, adhesive coated films, reflective or magnetic sheeting, automotive tape products, inkjet media, heat sealing, sewing of plastic film, security, pressure sensitive tapes for the entertainment industry, graphic and specialty arts for general industrial and electrical applications, building or engineering industry, photographs, masking or printable plastic films, flat or corrugated rigid foamed thermoplastic sheets, polycarbonate, acrylic. PETG, extruded or polished cellulose, optical grade polycarbonate, sheets for IR or laser protection, welding filter grade sheets, films for video, imaging, capacitor or thermo transfer applications, foamed polypropylene film with decorative ribbons, binary-oriented polystyrene sheets, multi layer co-extruded film, high impact PVC and PETG, polyimide film, tape and flat films for aerospace automotive medical agriculture marine automotive household commercial domestic construction industry, municipal and leisure applications, clear matt finishes or coloured, micro porous imaging membranes for use in alkaline lithium batteries, fuel cells and filtration equipment. By gauges from 10 µm to 100 µm, fabric widths up to 10000 mm and web speeds up to 18 meters per second.
Optical properties material specific wavelength selection between 1200 up 1800 nm, material specific finger prints, molecular spectral properties, transmission grades, optical angle scanning, Lambert Beersche law determining, ultra low level stray scatter light detection, polarization, slot diaphragms, transverse displacements control the light beams along/far from the optical X and Y axes. The results are extreme scattering, diffraction, NIR, IR, stray light photons generation into the layer areas at both sides of the moving substrate. Their reflected and transmitted light intensities enables the determination by defined formulas and data matrixes the surface tension values in ranges from 28 up 62mN/m which are direct associate and bond to real static values for Statistical Quality Control (SQC). And this entirely independent of the material specific influences as like surface consistency, thickness, density, weight, opacity, coherence, filling, stretching, shrinkage, structure, co-extrusion, polar grouping, temperature, intrinsic motivation or viscosity, hydrophobia, hydrophilic molecules, hydrogen, photonics, mol mass, moisture, water steam proof, bi-layer, polymer, patterning, nanostructure, irradiation, isotopic, catalyst, multi atomic, coherence, absorption, photo mask effect, roentgen, X-ray, radiation, resonance bands, atomic, REM, TEM, FIC, IEC, ESCA X-Ray, Raman, electron spectroscopy for chemical analysis ASTM or ATR method, property, ellipsometry, acoustic photonic liquid effects, pre material treatment as corona, plasma jet, flam treatment.
Patent granded for high power 200 optical channel laser multiplexer DE102004001327, high voltage, high frequency ultra short current pulse converters unique laser product designs DE102004012081, marking, logos, scripts, security paper, cryptograms, cutting, welding, drilling, melding, ablation, hardening, process, gold, silver, stainless, steel, glass, ceramic, chip carrier, photovoltaic, solar panel, brass, cupper, aluminium. Mass product treatment, ventilation, breathable, penetration, air, oxygen, gas, jet stream, fluid, liquid, vapour, waterproof, product property, medical, biological, recycling, industry, tobacco, domestic, space, aircraft, defence, marine, military. Anti counterfeiting, high security, quality level, high power, slab, Co2, excimer, yag, uv, fiber laser.
Anti counterfeiting indication, product design with laser cluster technology
Laser perforation in general Possible to perforate by pulsed or enlarged and focused laser beams are holes sizes from 60 to 200 microns at density of holes of typical 10 to 30 holes per cm, holes sequences from 100000 to 600000 holes per second at a maximal of 16 punctured rows by laser distributed over the material web width with traditional systems or machines. Means in cigarette, tipping, plug-wrap, filter, packaging, packs, tear tape, plastic, film, foil and other material webs. With porosity levels from 100 to 3000 C. U., normally in web widths from 100 to 500 mm at web speeds of up to 600 m/min, depending on porosity and material consistency in relation to its ability to perforate.
IPM’s patent granted and applied laser cluster perforation technology IPM developments of laser cluster perforation technology LPM-1 is patent grant by DE102004001327 and operates with quadruple beam inputs up to 8 KW to a high power twin level multiplexer to generate up to 200 individual laser perforation rows across the web, combines automatic positioned laser perforation heads, focus setting, web speeds up to 400 m/min, web widths up to 2000 mm, up to 2.5 million holes per second, jumbo roll by roll production, optical online permeability and perforation line position control, porosity feedback, high automation level and other features. Each laser perforation lines are archive able from 100 up to 1000 C.U.
The conception of high power twin level laser beam multiplexer enables plenty capabilities in other industry applications field as cutting, cut-off, welding, surface finishing, drilling, ablation, micromachining, polishing, forming, melting, surface treatment, roughness improvement, etc. Each of 200 single perforation heads can positioned across the through running web or static positioned material.
The fully automatic processes, equipments and devices open outstanding possibilities in industry, domestic, tobacco product, paper converting, manufacturing, refiner, gift material, printing, labeling, laminating, plastic, film, foil, tear tape, gluing tapes, packaging, medical, hygienic, biological, wall covering, security cards, bank notes, house building, construction, food, fruit, agriculture, bio-engineering applications and markets.
Working principle of MLL-1 Micro-Laser-Line perforation As known offline laser perforation machines or processes generating strait holes lines in web direction of the running tipping or other material sheets. Excluding spray laser designs which looks similar as random holes into certain zone areas as electrostatic perforation.
The world wide new and patent pending DE102004012081 Micro-Laser-Line technology generating cluster pattern, micro holes, sinus, waves, zigzag, cryptograms, logos, holograms, brand names or other kind of perforation designs in web direction which can looks like as a group of micro laser lines. Concerned tipping paper means: non coaxial circumference at the cigarette filter.
New beam divert moving, scanning, flipping elements control each single laser perforation lines in across material direction which are precise focused for micro holes in ranges from 50 up to 120 micron.
Technical solutions Technologically this is performed by means of Piezo oscillators, ultra fast mini scanner, laser beam deflection, actuator with metal optics or asymmetrically, rotary reflection cones, which function and operational sequences is precise synchronize with the speed of web material. Envelope curves of the selected perforation pattern are storage and calculated by PLC control before single holes and holes groups supervised during production processes.
Product and process advantages Micro-Laser-Lines enables total different product indicators against all other laser perforation processes it allows significant product property and trademark indications – patent claims MLL-1 perforation design indicates unique the company which had generate the micro perforation in tipping, packaging or other material webs wide range of laser perforation groups as common active ventilation zone to obtain several advances in air stream distributions into cigarette filter fully perforation line guiding around the cigarette filter assure constant porosity results several pattern or wave line designs for different brands are possible number of holes per cm length are constant e.g. 10 or 20 porosity range from 100 up to 1000 C.U. hole sizes from 50-120 micron hole densities from 100000 up 600000 holes per Second – in total from 1 up 6 perforation pattern or lines can combines one group perforation hole quality and porosity remains in standard levels many other web material, substrate or products are treatable in similar processes
Laser perforation machines and systems existent laser perforation machines are able to modified with new optical, mechanical and control elements low investment of technical modifications because exchanges of certain elements complete MLL-1 devices are adaptable on existent offline laser perforation machines or other systems capability to adapt MLL-1 beam divert devices/unit at online perforation system at cigarette making machine perforation power and production output remains as before
Applications The MLL-1 Micro-Laser-Line perforation for web or sheet material as paper, metal, isolation, plastic, film, foil, leather, textile material enables now large number of possibilities for hole positioning with different perforation pattern, design, wave, zigzag, cryptograms, scripts, etc. lines or others which generates e.g. optimized air distribution characteristics in cigarette filter, unique anti counterfeiting indications and 100 other product advantages.
Special remark of MLL-1 creates fundamentally new product properties, e.g. as final products for mouthpieces with tipping paper at cigarette filter or other tobacco, packaging or security products. Specific indication of brand names which is recognizable for everyone and product buyer – if the micro holes or pattern are to see with magnified glasses. Or touch able as Braille scripts as micro cluster perforation cryptograms.
Summary The MLL-1 targets many new applications with laser beam diverts in horizontal or vertical position. Uses of sophisticated divert elements allows easy and low budget modifications at existent laser systems and production machines.
Multiple online ventilation at cigarette making machines OESP-1. Perforation of tipping or cigarette paper at filter cigarette as mass products. Electrostatic perforation has been used since 30 years for ventilation of non filter, RYO or filter cigarettes to create a directed and guided air bypass or Lindstroem principle. For this purpose, cigarette paper for some non filter or RYO cigarettes and almost every kind of filter cigarettes tipping papers are perforated electro statically OFFLINE in zones from 2 up 6 mm width or in rows with ONLINE or OFFLINE by use of slow, fast flow, sealed-off or SLAB carbon gas or diode laser in order to reduce the harmful substances such as nicotine and condensate down to allowed values. Another effect is the possibility to control the degree of ventilation of Cigarettes. IPM ONLINE ESP technology and former patents EP0460369 and DE4018209 enables cigarette tipping paper perforation while cigarette making processes to reduce nicotine and condensate levels for non-filter cigarettes. The electrostatic online multiple perforation process OESP-1 open new possibilities for cigarette/tipping paper ventilation during cigarette manufacturing by full integration of perforation equipment/cassettes.
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This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. To archive that immense perforation demands IPM developed, designed, patent grand new electronic perforation unit which working as upward converters with IGBT, MOSFET, FREDFET or HVFET for power pulses from 1 up to 15 micro seconds, high current peaks up to 300 Amps, base frequencies up to 200 KHz on ferrite transformers to generate high voltage peaks into the shielded sparking cassettes.
Advantages, direct mechanical integration of perforation units, functional interfacing and EMI level in according of international CE conformity, EG, EN, NEC, CCC standards archiving high production efficiencies and controllable ventilation grades on highly automated cigarette machines. Dual IGBT power electronics and multiple perforation performances across the strips and circumference of each cigarette, allows problem less perforations on high speed cigarette making machines up to 12000 cpm as MAX-S, MK9, Protos 80, 90 etc. Compact all-over-dimensions, direct mechanical integration of perforation units, easy functional interfacing and full EMI acceptance in order of EN or NEC standards archiving high production efficiencies with controllable ventilation grades on highly automated cigarette making machines. All perforation, production parameters are stored, controlled on real time operation systems and industry PC, i.e. geometrical and synchronized positions of perforation lines, zones, etc., pore densities, perforation zones width, distributions, perforation profile, porosity ranges of each cigarette brand. Porosity profiles over the length of each non-filter cigarettes are possible as well. Furthermore single, multiple, different or equal groups of single perforation zones across the cigarette paper web for non-filter or tipping paper web for filter cigarettes are possible. All stored parameter sets are interfaced to the computer PLC control system at cigarette machine. Online insertion of different positions across certain locations and porosities of each cigarette brand are very flexible to define and controllable during perforation process.
Air ventilation levels can be exactly defined and, due to online feedback, can be kept constant by means of perforation system design and porosity distribution. For non filter cigarettes, for example, perforation can be effected over the entire length and circumference of the cigarette. The ESP process OESP-1 has a high liability and is realizable with low investments and low running costs when compared with online laser macro micro perforation processes. Online porosity control system OPSS-1 monitor continuously the air permeability, called optical online porosimeter, with a state-of-the-art technology to obtain a close-loop feed-back to the perforation unit to keep the ventilation grades constant. Online micro perforation processes are possible to use for other mass products and application fields with full system integration in entire production lines as bag, sack, packaging, rolls, coaxial designed products, food, fruit, home building products, manufacturing, etc. New ranges of applications will be made accessible new products with special features will be developed.
ONLINE LASER PERFORATION OLP-1 with patent grand high speed multiplexer DE102004001327 Position A, laser source with IPM patent grand multiplexer of 8 optical channels for 8 laser lines, 10.6 um wavelength, Co2 sealed off laser, M