Difference between revisions of "MicroPerforation.com.cn"

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==Additional Information==
 
==Additional Information==
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'''IPM has developed a large number of sophisticated, multi functional, optical online sensor systems,''' patent pending DE10251610, patent grand in China 200310104764, stationary, scanning control processes, devices and systems for fast moving webs, fabrics or other material sheets to detect very precise and reproduce their specified product properties during production. Here there introduction. OPSS-1 OPRL-1 vision control systems are equipped with multiple IR, NIR, VIS monolithic spectral colour sensors, precision line lasers, CCD image devices, DSP, ATMEL, INFINEON sensor internal controllers, own firmware, high speed data link, at scanning speeds from 20–500 mm per second, at web widths up to 5000 mm, measuring gaps from 2.0-5.0 mm, optical inline detection of permeability, porosity, spectral transmission, opacity, extinction, particle absorption, porosities ranges from 80 up to 5000 C.U. (Coresta ml/min/2cm2), respective from 50 down to 3 Gurley, position control of micro perforation lines with 0.1 mm accuracy, nano micro pores from 50 nano up to 200 microns diameter by up to 300 pores per cm2. With real time data determining of certain parameters, optical transmission, spectral grades, porosity integrals, envelope curves, internal calculated measuring values. Thus direct with close loops and feedbacks to the power electronics of fabrics treatment units. Micro perforation or other treatment system makes it possible to compensate any changes in web treatment parameters and their partial locations so that each jumbo roll as well single, quad bobbin sets can be produced quantity and quality controlled without intermediate stops in order of ISO 9001 or 9002 certifications. Thus sophisticate, precise, liable, repeat accuracy, easy visualized, optical online measurement techniques archives perfect ways to control and convert pneumatic, fluid, gas, jet streams, static permeability, naturally porous grades, filtration levels, breathable or ventilation effects, etc. at fast moving webs. Their conditions can be easily met by using optical transmission technology thanks to described processing in fully online stationary or scanning control units, extremely small pore dimensions, high fabric speeds up to 1000 meters per minute by high repetition rates. That completely independent from base material properties as consistency, colouring, density, formation, pin holes, smoothness, stretching, shrinking, brightness, opacity, optical spectral, Raman, property, gauging thickness weight, moisture content and other known influences.
 
  
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'''Applications ranges'''
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'''IPM se fundó a principios del año 2002'''
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The electrostatic nano or micro cluster perforation patent grad with DE10328937 including Co2 slab fiber yag excimer diode laser, other material going trough or surface treatment, as well for micromachining and nanotechnology, is usually used depending on quality at fine, rotogravure or offset printing, holographic or publishing paper, writing, magazine, newspaper, flexo, packaging, bonded fabrics, non-woven, filter, coffee, tea, bag, sack, craft, food, fresh fruit, force, reinforce, tipping, cigarette, plug wrap, fibre, facial tissues, toilet, decoration, wallpaper, gift, watermark, towels, bleached dyes shiny or clay, recycling, booklet, bible or other special paper, certain plastic films, foils, coating, laminating, converting, extruding, Polyofine, Polysulfone, Elastomer, textile, Polymer or most of that varied types. As well aluminium, gold, steel, stainless, brass, copper, ceramic, solar, panel, titanium, silicon, diamond. It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. Material base weights from 10 up 150 grams per m2 by thicknesses from 5 up to 100 microns are possible to use. Including defect inspection, process automation, moisture vapour transmission rate, abrasion resistance of lamination, waterproof or breathable fabrics. Our state-of-the-art, industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic, laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labelling, complex production lines or other machines and other production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features.
 
  
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'''Dyn control application'''
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Para ser una industria proveedora, de acondicionamiento y de papel fino con innovaciones, en especial con máquinas de nano y micro perforación electroestática, láser y sistemas de control óptico online punteros en los sectores del mercado mundial del tabaco. IPM es una empresa de ingeniería de alta tecnología que, con un equipo de técnicos e ingenieros especializados, desarrolla máquinas de perforación y técnicas porosimétricas ópticas online para hojas continuas en Alemania, China y Tailandia, donde las fabrica con socios autorizados que aportan soluciones, las vende a escala mundial y las transfiere a los clientes potenciales como proyectos llave en mano. La formación, instrucción y la transferencia de tecnología necesaria para el personal técnico y de producción son un elemento esencial del volumen de suministro y de la cooperación. Werner Grosse, fundador de IPM es, desde 1979, ingeniero de aplicación, director de operacion, y desarrollo y director del departamento de aplicación internacional de técnica porosimétrica óptica y perforación electroestática en la industria de acabado del papel y de tabaco.
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Described is a method and device for optical inline tough less surface tension control ODSTM-1 in DE19542289 by which the fast moving substrate runs through the measuring gap. It’s transmitted with a chromatic beam and spectral selected light source were two optical channels are displaced and polarized by 90 degree to each other. Both optical axles are precise and motor driven shift able in certain angles from 25 up to 65 degree. The spectral light photons, photonics, photovoltaic, illumination, transmission, extinction, absorption grades are detectable by two optical CCD imagine vision devices which are integrate in the sensor case on the other side of the substrate. Material condition, moving substrates means plastic foils, flexible, high-tech films, laminate, coating, bonding, labelling, co-extrusion, BOPP, LDPE, LLDPE, HDPE, MDPE, MAS, MOH, MEV, PET, FEP, PP, PE, PS, PO, EVA, PTFE, PVC, PTFE, DPC, BOPS, Vinyl, Polyester, Wrapping, Olefin, self-adhesive tape, high strength, cross-laminated, adhesive-coated films, reflective or magnetic sheeting, automotive tape products, inkjet media, heat sealing, sewing of plastic film, security, pressure sensitive tapes for the entertainment industry, graphic and specialty arts for general industrial and electrical applications, building or engineering industry, photographs, masking or printable plastic films, flat or corrugated rigid foamed thermoplastic sheets, polycarbonate, acrylic. PETG, extruded or polished cellulose, optical grade polycarbonate, sheets for IR or laser protection, welding filter grade sheets, films for video, imaging, capacitor or thermo transfer applications, foamed polypropylene film with decorative ribbons, binary-oriented polystyrene sheets, multi layer co-extruded film, high impact PVC and PETG, polyimide film, tape and flat films for aerospace automotive medical agriculture marine automotive household commercial domestic construction industry, municipal and leisure applications, clear matt semi-matt finishes or coloured, micro porous imaging membranes for use in alkaline lithium batteries, fuel cells and filtration equipment. By gauges from 10 to 100 microns, fabric widths up to 10,000 mm and web speeds up to 18 meters per second.
 
  
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'''Optical properties'''
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En el marco de esta actividad y gracias a numerosos contratos de estudio, creó más de 46 ingenios y patentes, muchos de ellos reconocidos y 34 registrados con patente nacional e internacional. Gracias a ello, y unido a las características especiales del producto para hojas continuas con perforación de alta precisión, se desarrollan y comercializan a escala mundial nuevos procedimientos de acabado, tecnologías de perforación, sistemas métricos ópticos online y máquinas de producción. En 1991 comenzó a trabajar por cuenta propia, lo que dio lugar a la creación de GmbH en el año 1993. Con ello se relaciona la expansión en el mercado internacional de la técnica de perforación electroestática ESP hacia otros campos de aplicación, papeles filtrantes, de saco, de bolsa, non-woven, tela no tejida spunbonded, telas, papeles revestidos y papeles Kraft, para la industria de acabado del papel, de elaboración y especialmente de embalaje. GmbH pertenece desde 1994 a grupos de proveedores internacionales de la industria. Tras muchos años como socio y gerente, Grosse abandonó la empresa a finales de 2001 para desarrollar nuevas líneas de innovación con IPM y, en estrecha colaboración con nuevos clientes relativamente importantes, implantar en todo el mundo las técnicas de producción. Además de su actividad y compromiso como innovador, ingeniero y empresario, es miembro de instituciones nacionales e internacionales que persiguen objetivos de innovación, de ingenio, de derecho de propiedad internacional y federal y que practican un intercambio de información técnica y económica a escala internacional.
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Material specific wavelength selection between 1200-1800 nm, material specific finger prints, molecular spectral properties, transmission grades, optical angle scanning, Lambert Beersche law determining, ultra low level stray scatter light detection, polarization, slot diaphragms, transverse displacements control the light beams along/far from the optical X and Y axes. The results are extreme scattering, diffraction, NIR, IR, stray light photons generation into the layer areas at both sides of the moving substrate. Their reflected and transmitted light intensities enables the determination by defined formulas and data matrixes the surface tension values in ranges from 28-62mN/m which are direct associate and bond to real static values for Statistical Quality Control (SQC). And this entirely independent of the material specific influences as like surface consistency, thickness, density, weight, opacity, coherence, filling, stretching, shrinkage, structure, co-extrusion, polar grouping, temperature, intrinsic motivation or viscosity, hydrophobia, hydrophilic molecules, hydrogen, photonics, mol mass, moisture, water steam proof, bi-layer, polymer, patterning, nanostructure, irradiation, isotopic, catalyst, multi atomic, coherence, absorption, photo mask effect, roentgen, X-ray, radiation, resonance bands, atomic, REM, TEM, FIC, IEC, ESCA X-Ray, Raman, electron spectroscopy for chemical analysis ASTM or ATR method, property, ellipsometry, acoustic photonic liquid effects, pre material treatment as corona, plasma jet, flam treatment.
 
  
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'''Conventional laser perforation'''
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A éstas pertenecen entre otras DABEI, DCW, ASIANET, CHINANET, INDONET, THAINET, technology cluster. En el sector de la técnica de la micro macro perforación, de la técnica porosimétrica óptica online y como miembro de diferentes instituciones ha publicado un sin número de artículos especializados y conferencias en alemán, inglés, español, francés, italiano y chino. En las webs existe una relación de sus publicaciones, invenciones y patentes con títulos y fuentes. Desde 01-2002, las publicaciones y patentes aparecen publicadas. Werner Grosse recibió del Gobierno de China y mas país en 2004 la distinción Caiyun para galardonarle con el título de Experto extranjero en tecnología por las tecnologías de innovación, transferencia de know-how, técnicas de producción y exitosa colaboración en el sector de la perforación láser electroestática y sistemas de proceso de porosidad ópticos online en colaboración con el enterprise grupo de China. De manera que IPM actúa desde Asia, Estados Unidos, Sur Americano, Rusia, Europea y mucho para la industria internacional de tabaco, cigarrillos, papel, embalaje, automacion, rebotics y automotiva industria.
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Possible to perforate by pulsed and focused laser beams are holes sizes from 60 to 200 µm at density of holes of typical 10 to 30 holes per cm length, holes sequences up to 400.000 holes per second at a maximum of 32 hole rows by laser distributed over the width of the web with traditional systems or machines on the market. Porosity levels from 100 up to 3000 C. U. by web widths up to 500 mm at web speeds of up to 600 m/min are archive able, depending on porosity and material consistency in relation to its ability to perforate.
 
  
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'''IPM laser perforation processes'''
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'''Rebuscado socios y clientes'''
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IPM owns development of LASER PERFORATION technology LPM-1 (patent grand DE102004001327) operates with quad laser beam inputs of 8 KW optical power input (fast flow or SLAB laser with 10.6 microns wave length) to an upper/lower dual beam multiplexer to generate up to 200 individual laser perforation beams rows lines across the web, combines automatic laser perforation head positioning, focus setting, by web speeds up to 400 m/min, web widths up to 2000 mm, up to 4,000.000 holes per second. Each laser perforation lines are archive able from 100 up to 2000 C.U. Jumbo-roll-by-roll production, optical online porosity vision and simultaneous perforation line positioning control, full feed-back system for constant porosity levels are further features. Each laser perforated jumbo roll is ISO production data controlled, benefit and certificated.
 
  
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'''Other industry areas'''
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Estamos buscando socios o asociaciones tecnología en la industria de laser por estratégica alianza en mercados del ASEAN, MERCOSUR, BANCO-del-SUR en Americano Latina, Costa Rica, Cuba, Nicaragua, Brasil, Venezuela, Colombia, Chile, Argentina, Perú, México, Ecuador. Empresa, fabricante, manufactura, usuario maquinas cortadoras, rebobinadoras, línea del acabado, impresión, automático, papel fotocopia del media, periódico, en la industria y ingeniero, mecánico, eléctrico, especialista, proveer abastecer potencia, laser, óptico, electrónico, universidad, instituto, centro de investigación.
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The conception of high power twin laser beam multiplexers enable many possibilities in other industry application fields as cutting, cut-offs, welding, surface finishing, drilling, polishing, forming, surface treatment, roughness improvement. Each of the 200 single perforation head can be positioned in X directions across the running web or other laser treated material sheet, substrates, blocks etc.
 
  
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'''Patent grand for high power 200 optical channel laser multiplexer DE102004001327,''' high voltage, high frequency ultra short current pulse converters, unique laser product designs DE102004012081, marking, logos, scripts, security paper, cryptograms, cutting, welding, drilling, melding, ablation, hardening, process, gold, silver, stainless, steel, glass, ceramic, chip carrier, photovoltaic, solar panel, brass, copper, aluminum. Mass product treatment, ventilation, breathable, penetration, air, oxygen, gas, jet stream, fluid, liquid, vapor, waterproof, product property, medical, biological, recycling, industry, tobacco, domestic, space, aircraft, defense, marine, military. Anti counterfeiting, high security, quality level, high power, slab, Co2, excimer, yag, uv, fiber laser.
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'''Nano micro perforación'''
  
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'''Multiple online ventilation at cigarette making machines OESP-1
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Los materiales en forma de hoja como papeles de fumar, papeles de recubrimiento de boquilla, papeles filtrantes, papeles especiales, papeles craft, papeles de saco o de embalar, telas no tejidas, textiles técnicos, laminados, papeles revestidos etc. con un gramaje de 20 g/m2 a 160 g/m2 se someten a una nano o micro o macro perforación para las más diversas aplicaciones. Con la los poros se distribuyen por estadística de manera irregular, en un tamaño variante y con la macro se ordenan por igual y con la misma medida o por pistas de perforaciones de diferente disposición. Invisibles a los ojos humanos, las nano- micro perforaciones pueden distribuirse de forma plana o por zonas y a distancias determinadas dentro de las hojas, con lo cual, tras la perforación a través de rayos láser pulsados o dilatados se obtienen poros de tamaño 0.05-150 y 60-200 respectivamente. Las perforaciones planas hacen posible una concentración de poros de hasta 5 millones m2 y de hasta 16 millones de poros/segundo y las perforaciones por zonas con anchuras de 2-6 mm máx. 300 poros/cm2.
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Perforation of tipping or cigarette paper at filter cigarettes as mass products.'''
 
  
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Electrostatic perforation has been used since 30 years for ventilation of non-filter, RYO or filter cigarettes to create a directed and guided air bypass or Lindstroem principle. For this purpose, cigarette paper for some non filter or RYO cigarettes and almost every kind of filter cigarettes tipping papers are perforated electro statically OFFLINE in zones from 2.0–6.0 mm width or in rows with ONLINE or OFFLINE by use of slow, fast flow, sealed-off or SLAB carbon gas or diode laser in order to reduce the harmful substances such as nicotine and condensate down to allowed values. Another effect is the possibility to control the degree of ventilation of Cigarettes. IPM ONLINE micro perforation technology and former patents EP0460369 and DE4018209 enables cigarette tipping paper perforation while cigarette making processes to reduce nicotine and condensate levels for non-filter cigarettes.
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Determinados campos de aplicación unidos a las telas no tejidas, hojas de embalaje o de saco, tras una impermeabilidad al agua y una permeabilidad a los gases, pertenecen al campo de aplicación de la nano micro a que el agua, por su tensión superficial relativa más alta, no puede penetrar lo micro poros, principal exigencia. Perforación de las bandas de papel de recubrimiento de boquillas o de papel de fumar para la ventilación. La perforación electrostática se aplica especialmente a la ventilación de cigarrillos sin filtro o con filtro para generar un bypass de aire. A tal fin se realiza una perforación electrostática, láser o una micro macro perforación del papel de fumar para cigarrillos sin filtro o del papel de recubrimiento de boquilla para cigarrillos con filtro, para reducir los elementos contaminantes para el fumador, nicotina y condensado entre otros, y guiar el grado de ventilación del cigarro.
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Medición óptica online de porosidad o de permeabilidad'''
  
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The electrostatic online multiple perforation process OESP-1 open new possibilities for cigarette tipping paper ventilation during cigarette manufacturing by full integration of perforation equipment or cassettes http://www.freepatentsonline.com/EP0460369.html
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Los materiales que se van a perforar o los porosos de naturaleza se mueven a velocidades de hasta 600 m/min y en un ancho de hoja de hasta 2000 mm se crea una medición neumática, es decir, una medición de porosidad tangente a la hoja, de extraordinaria dificultad. Este método de medición provoca problemas de elevación del tren de hoja, de desgaste del material, de formación de pliegues, de no hermeticidad en la cabeza medidora, intensa suciedad y alinealidad. Por lo tanto, para las hojas con porosidad natural o micro macro perforadas se ofrece un sistema de medición óptico para la medición de transmisión con conversión matemática hacia la permeabilidad neumática a los gases. Las exigencias establecidas se solucionan según la elaboración del producto y control online mencionados al principio, mediciones geométricas muy pequeñas, velocidades de la hoja extremadamente altas y buena reproducción del valor de medida con la técnica de porosidad óptica.
  
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This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. To archive that immense perforation demands IPM developed, designed, patent grand new electronic perforation unit which working as upward converters with IGBT, MOSFET, FREDFET or HVFET for power pulses from 1 up to 15 micro seconds, high current peaks up to 300 Amps, base frequencies up to 200 KHz on ferrite transformers to generate high voltage peaks into the shielded sparking cassettes. Advantages, direct mechanical integration of perforation units, functional interfacing and EMI level in according of international CE conformity, EG, EN, NEC, CCC standards archiving high production efficiencies and controllable ventilation grades on highly automated cigarette machines. Dual IGBT power electronics and multiple perforation performances across the strips and circumference of each cigarette, allows problem less perforations on high-speed cigarette making machines up to 12.000 cpm as MAX-S, MK9, Protos 80, 90 etc.
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La perforacion electrostatica alcanzaron ampalia difusion en la nano micro perforacion de bandas de papel fino y tambien los nano micro poros en materiales flexibles para embalaje en rollos y productos fabricados con estos permeables al vapor de gas, por lo tanto, con respiration active pero, sin embargo, permaneceran impermeables para los liquidos en un grando importante y de esta manera actuaran como barreras justamente segun lo requerido en la bandas con coating o plasticos. Los materiales acabados de esta manera son de interes para el papel fino, cigarrillo, empaquetado, en el Ilenado, en Ia industria de Ios no tejidos y para otros compos tecnicos de aplicacion. Los micro poros se pueden insertar en Ia banda en movihiento en forma electrostatica, incluso con veIocidades de proceso medias y granges anchos de Ia cinta. En el pasado y ahora los papeles finos y otros, con gramajes entre 20 y 150 g/m2 han sido perforados electrostaticamente en todo su superficie en zonas, linea o area especiales. Entre ellos se encuentra el papel de cigarrillo, el papel fino para Ios extremos de cigarrillos ventilados, el papel de filtro y papeles kraft asi como varies no tejidos y otros materiales en bobinas.
  
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'''ONLINE LASER PERFORATION OLP-1 with patent grand high speed multiplexer DE102004001327'''
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Tamamos de poros desde 0.05 hasta 150 micrones y distribuciones de Ios poros hasta 5 millones del m2 con perforaciones en toda Ia superficie y de 240 poros del cm2 con perforación de zona y 16 millones poros del secundo se pueden alcanzar medicate la microperforacion electrostatica. Los anchor de Ia banda y las velocidades de la maquina dependen de Ias aplicaciones, del formato del producto, de Ia consistencies de los materials y de Ios valores de permeabilidad a gases de 100-600 m/min.
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Position A, laser source with IPM patent grand multiplexer of 8 optical channels for 8 laser lines, 10.6 um wavelength, Co2 sealed off laser, M<0.9, e.g. Coherent ULR-300, 300W Synrad, PRC, output 45 grad divert mirror, centre rotate twin beam splitter up to 1200 rpm/sec., output channels coupled with special hollow fibers, each in lengths from 1000-3000 mm. Position B, unwind bobbin unit, tipping paper from 48 up 64 mm width, 8 perforation heads, each laser beam supply with auto focus devices. Position C, tipping paper strips with 8 laser perforation lines up to 10.000 cpm or 135 m/min tipping paper web speed, 4 laser perforation lines on each side, precise round or oval hole sizes between 60-180 microns diameter, up to 8 holes/cm, one hole with 14 C.U., up to 900 C.U. in total, product ventilation grad 10-80% with twin or quad rows, further information on request.
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'''
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Principio de Ia perforación'''
  
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'''Twin frequency shifting converters'''
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ESP de perforacion que generan micro poros dependen de consistencia los materiales, por debajo de 1 micrones, mediante la ayuda de pulsos de alto voltaje concentrados para aumentar la transmisibilidad al aire y al vapor de gas, mientras que conservan una estanqueidad al liquida. La perforabilidad especifica, Ias frutas y la calidad de Ios poros, y Ia eficacia de la perforation dependen de Ia resistencia dielectrica, constante dielectrica, espesor del material, y Ia estructura molecular, asi como de Ios pigmentos, cargas, y la calidad de Ia superficie. Por lo tanto, la unica manera de determinar Ia microperforabilidad del material de Ia banda es mediante ensayos previos sobre formatos de hoja o en bobinas pequenas para la primera prueba. Se ofrecen actualmente instalaciones para fabricacion de productos con perforaciones electrostaticas sobre bandas anchas hasta ahora no disponibles. Lo posibilidad de medicion en linea, de la zona o area de porosidad o de la permeabilidad de la zona y de la control de la perforacion permite que sean resultos Ios requisitos para Ios tipos particulares y las disposiciones determinandas de poros en el material especifico.
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IPM develops and patent grand DE10328937 a dual high power, high voltage, medium frequency switching converter unit which works with hybrid drives, compact EMI, EMV, NEC safe semiconductor power electronic stages, supporting capacitors and high voltage ferrite transformers to generate ultra short high voltage pulses and sparking burst groups. Advantages are based on uses of standard circuits with extended semiconductors for e.g. cluster micro perforation, corona substrate treatment, ac-ac, ac-dc converter, drive units, frequency, upward or downward converters, power electronics supplies, etc. Industry application of electrostatic perforation, AC/AC, AC/DC, converting, drives or others uses IGBT, MOSFET, HVFET semiconductor power stages. That circuits are working as upward converters with extremely short power pulses from 200 nano up to 15 micro second, high current peaks up to 300 Amps by du/dt of 1500V/µs on a serial connected inductivity and loading condenser where the secondary ferrite transformer coils supply sparking electrodes up to 50 KVss as a permanent open loop and short circuit condition. A safety circuit logic and two hybrid drivers allows a alternately switching of semiconductor A and B which generating consequently higher operation frequencies and power levels meanwhile electrical and thermal conditions remains on each in the same range as in single switching status. In conclusion: approximately double frequency and power level condition obtains higher switching efficiencies, more perforation power, higher corona treatment level, powerful drives, frequency converters etc. depends of industry applications.
 
  
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'''Advantages'''
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Con perforado sobre toda la superficie es posible producir nana o micro perforacion en bandas del papel fino, panel revestido, no tejidos, papel Kraft, papel cementos, balsas de todo tipo y cualquier clase de bandas de papel para empaquetado en una variedad amplia de aplicaciones. Un criteria de calidad importante es que Ia nano o micro perforacion sobre una banda no tendria que no ser visible. Esto puede lograrse solapando el entrelazamiento del electrodo, mediante el desplazamiento de la banda, y optimizando condiciones de energia en la section de la descarga de la chispa. Tienen que considerable otros puntos similares para Iograr Ia formacion del poro exenta de rebabas y residuos, para asegurar que Ios poros no tengan ningun efecto prejudicial en Ios procesos de conversion del material perforado y que Ia presion del rebobinado no altere Ia porosidad.
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Dual IGBT, HVFET or MOSFET semiconductors in high power, high current, high voltage circuits obtains in electrostatic nano or micro cluster perforation, surface treatment, surface modifications, corona treatment, converters, drives or other switching application frequencies up to 250 KHz, 1400 V/ce, power levels up to 30 KW and more. Higher power efficiencies and lower switching losses are further advantages. The precise pulse timing by a certain time window with constant or variable frequency generates with high voltages sparking holes sizes and sequences through the fast moving material webs. Repeat frequencies of the entire circuit can up to the double switching frequency of each semiconductor. For example by electrostatic micro cluster perforation in permeability ranges from 80 C.U. up to 2500 C.U., paper web speeds up to 450 m/min and web widths up to 2000 mm are archive able.
 
  
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'''Other application'''
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Deseno, aplicaciones, producto. Principios de derivacion para Ios filtros ventilados de cigarrillos, Resistencia adicional al gas del papel de cigarrillos sin filtro, Permeabilidad alta del papel de filtro especial, Procesos de Ilenado mas rapidos para Ios sacos y bolsos con Ios productos de cemento, alimento de animal domestico, maiz, en polvo o granulados, Bandas de papel revestido con PE coating para intercambios de gas, Packaging respirable con papeles revestidos para productos alimenticios, Papeles revestidos con caractesticas de barrera para aplicaciones varies, como el empaquetado de jabon, Papeles revestidos para las mercancias que no toleranca la condensacion local, Peliculas plastico especiales o coating para el proceso de filtracion para el enriquecimiento del oxygeno o gas, Peliculas de multiples capas especiales para la ropa impermeable y para el acabado impermeable de la ropa, Hojos de proteccion de entretechos con intercambios de gas, Uniones de Ios guardapolvos desechables de una sola pieza, Textiles finos industriales, fabrics, peliculas, Bandas de papel Kraft para las places destinadas a construccion en seco.
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Corona treatment units, Plasma jet control, heavy Ion research, high power switching devices, power supplies, AC/DC power drives, AC/DC or AC/AC converters, laser diode supplies, compact switching systems, frequency converter, emergency power supplies, etc. The new twin semiconductor circuit enables applications with hybrid drives, semiconductor high voltage levels, upward, downward or other converters which operate with supporting capacitors, high voltage ferrite transformers in extremely compact and modular design. Several advantages are the high efficiency of pulse power transmission and energy ratios. E.g. traditional corona or other medium frequency generators of 30 KHz operation range are now easy to modify up to 60 KHz by double power level switching conditions and 60 KW.
 
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IPM is looking for science, industrial, power electronics partners who are interested in a licence agreement, technical cooperation for other wide application fields.
 
  
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'''MLL-1 micro laser line perforation real alternative for galvanometer scanner,''' cluster micro technology for hole pattern, perforation design, waves, zigzag or packages lines, cryptograms, company logos, holograms, anti counterfeiting, security paper, safety, bank note, metal sticker, printing, laminating, coating, credit cards, transparent films, holographic paper, cigarette, tipping, filter, aluminum foils, shrinkable films, tear tapes, labels, cardboards, bar or matrix codes, marking, scribing, jewelry, automotive, pharmacy, golf, smoking, chemical or medical product, electronics part, indicators, porosity contours or profiles, embossing, bioengineering, membrane, filtration, focus, holographic, hinge-lid, pack, hole, porous, hole, line, micron. Patent pending for process, device, product property DE102004012081.
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'''Perforabilidad de diversos materials'''
  
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'''LPM-1 micro laser perforation at wide web, large area, surface or whole material cluster treatment,''' cutting, welding, drilling, ablation, cleaning, melding, high power dual rotation laser beam splitter, twin multiplexer level, 4/6KW optical input, flexible hollow fibers, 200 output channels, Co2, Yag, Excimer, UV, emission. Material treatment and robotic handling for stainless steel, ceramic, aluminum, wafer, gold, glass, silver, brass, copper, titanium, diamonds, jewelry, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining machines or stand along systems. Patent grand for process and device DE102004001327.
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Hasta ahora se pueden perforar con el proceso los materiales siguientes en bandas. Papel de cigarrillos, papeles finos y en general del 20-150 g/m2, Bandas de papel Kraft, saco, cementos, papel hasta gramajes de 50-150 g/m2, LDPE con espesor de 5-10 micrones o 12 g/m2, papel o coating revestidos con PE o PP con capas hasta 10 micrones o 12 g/m2, multiples capas, papeI, cuero, LDPE papel con espesor de 5-10 micrones o 12 g/m2, PE, no tejido, con costuras soldadas, 45-150 g/m2, 100-200 micrones, Textil, revestimientos de poliuretano y, acrilato para ropa impermeable, ropa deportiva, ropas protectoras, aplicaciones tecnico tales como filtros, membrane, non-woven, fabrics, tissue.
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'''Twin AC/AC, AC/DC frequency shift converter high power, high frequency, high voltage,''' ultra short mega peak current, electro static nano or micro cluster perforation, ignition, sparking, arc, cigarette, tipping, filter, fine, packaging, paper, plug-wrap, sack, bag, Kraft, food, plastic film, foil, textile, fabrics or other products, switching converter, compressor, emergency, train, ship or vessel power supply, generator, fuel cell, upward, downward, frequency shift switching unit, stabilizer, soft starter, vector, phase, inverter, servo system, motion, stepping, spindle, CNC, machine, asynchronous, standard, motor, torque, automation, remote, gas, slab, laser, diode, stack, fiber, beam, material, hybrid, plug-in, car, battery, lithium, Ion, renewable, energy, wind, solar, panel, technology, recycling, medical equipment, membrane filtration, robotic, photovoltaic, industrial automation, drives, IGBT, MOSFET, HVFET, tube, rf, hv. Patent grand DE10328937.
 
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'''Optical online OPSS-1 porosity vision scanning control system permeability cluster control''' for electrostatic or laser micro perforation machines, multiple color sensor head, spectral intensity, DSP, FPGA, CCD, line, precise, laser, position, material finger print detection, VIS wave length, opacity, defects, inspection, image control, scanner systems, process software, line, camera, vision control, filter, tipping, cigarette, book, packaging, magazine, bible, wall, Kraft, paper, carton, coffee, tea, food, co-extrusion foils, films, agriculture, cement, domestic or other moving fabrics or web material. Patent pending for process and device DE10251610. China patent grand 200310104764.
 
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'''Optical dyn or surface tension control ODSTM-1 at fast moving substrates, plastic,''' films, foils, tear tape, laminate, co-extrusion, BOPP, LLDPE, PE, PP, PVC, MOV, MOH, FEP, PET, OPP, PTFE, MPET, online, spectral, extinction, monolithic, sensor, analyzing, measurement, wave length, Raman, stray, beaming, water drop, angle, inspection, corona, plasma jet, laser, IR, NIR, scanning, wobbling, stray light, spectrometer, etc. Previous patent application DE19542289.
 
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'''technology down loads'''
 
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http://www.microperforation.com/mll-1-laser-perforation.html
 
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http://www.microperforation.com/lpm-1.html
 
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http://www.microperforation.com/opss-1-optical-online-porosity.html
 
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http://www.microperforation.com/igbt-esp-unit.html
 
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http://www.microperforation.com/ipm-spanish.html
 
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http://www.microperforation.com/online-perforation-cigarette.html
 
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http://www.microperforation.com.cn/ipm-technology.html
 
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http://www.microperforation.com.cn/ipm-spanish.html
 
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http://www.deguodaguan.com/ipm/Reports-china.html
 
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http://www.deguodaguan.com/ipm/englishengineerreport.html
 
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http://www.deguodaguan.com/ipm/optical-dyne-control.html
 
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http://www.dk3qv.de/ipm-technology.html
 
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http://www.dk3qv.de/lpm-1.html
 
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http://www.dk3qv.de/ipm-spanish.html
 
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http://www.dk3qv.de/online-perforation-cigarette.html
 
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'''更多信息请联系
 
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IPM- International Perforation Management 国际工程管理公司
 
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high-tech engineering - China – Germany - Thailand
 
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Mr. Werner Grosse 威尔那.克罗瑟先生
 
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传真：0049-1212-5-375-17-531
 
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网址：http://www.microperforation.com
 
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网站 : http://www.microperforation.com.cn
 
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网站 : http://www.deguodaguan.com/ipm/'''
 
  
 
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IPM International Perforation Management - hi-tech engineering in nano micro electrostatic or micro laser perforation machines, systems, cigarette, tipping, plugwrap, flexible packaging, filter, paper, cement sack, bags, Kraft, fine, printing, coating, laminate, media, rotogravure, non-woven, on-the-fly, online intelligent sensor porosity scanner control at high-speed moving fabrics, webs, substrates

Description

IPM is a small hi-tech engineering company, based in Germany and Asia, specialized, with highly skilled technicians and engineers who, with competent partners in Germany and China, develop, design, tailor-made, manufacture, install and commission micro electrostatic cluster or laser perforation systems/machines for fast moving paper webs or other material treatment. As well with sophisticated, intelligent sensor scanner porosity controls technology for global sales and potential customers as ready-to-use projects. Strong hands-on engineering, demanding time at clients side, qualification, training, technology transfer for maintenance and operation personnel quality/quantity control are an essential part of our services for prosperous long-term cooperation with global clients.

The founder of IPM, Mr. Werner Grosse, has been working since 1979 as application engineer, project, operation manager, technical director in the international field of applied electrostatic and laser processes as well in optical inline porosity control for the tobacco, fine paper, refinement and other industries. During his professional career and collaboration in research assignments he initiated more than 46 inventions, more than 34 patents, outside of Europe and in China as well. Thanks patented technologies and production processes, new generations of refinement procedures, products properties, characteristics, application fields, production machines and vision control systems has been developed. It’s includes world-wide new optical dyne control process at fast moving plastic films and foils. After he became a self-employer and entrepreneur in 1992, the GmbH was established in 1993. This resulted in an expansion of micro electrostatic perforation technology into application fields such as filter, cigarette, tipping, packaging, printing, sack, bag, food and non-woven for paper refinement and packaging industry. Since 1994 the GmbH belong to an international supplier group.

After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH at the end of 2001 in order to enhance innovations with his own engineering company IPM International Perforation Management in January 2002 to design production machines and products which among other qualities have specific and outstanding product characteristics in cooperation with relatively large clients, especially in Asia, US and South America.

Apart from this business, he has joined national, international organizations whose aim is to enhance innovative, creative, patent conforming and educational targets and which international exchanging of technical, economical knowledge. As a result of his membership in several organizations and due to his work in the field of micro perforation, material treatment and porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures, published a great number of technical papers and engineering reports which are available in German, English, Spanish, Mandarin, French and Italian.

He received several government honors from China and other countries. For his expertise as foreign entrepreneur for added values of innovative hi-tech production technology, achieved by transfer of knowledge and successful cooperation with large tobacco Group in China and others to build new machines to improve significant production processes.

http://bfe.yxrs.gov.cn/article.asp?id=2005092011030968

http://www.tobaccochina.com/news/data/20038/c815083548.htm

http://tobaccoreportermagazine.com/china/2004/Dec04China/Industry%20Briefs%201204.htm

IPM International Perforation Management, Mr. Werner Grosse as Director and his engineer team operates as technology experts with project managements in the tobacco, cigarette supplier, paper, packaging, printing, material treatment, automotive, robotic handling and other hi-tech industry. In mechanical, electrical engineering, manufacturing, delivery of entire perforation electronics and long term spare part guarantees IPM cooperating since many years with German key-suppliers which manage all commercial details and goods deliveries independently to IPM global clients. For twin bobbin or wide web laser perforation machines we are cooperating with competent contract partners and cigarette manufactures in China.

Cooperation

IPM is searching for strategic business partnerships with expansion in micromachining, material processing, treatment and production technology for unique applications and product characteristics in certain market segments. These may rewind, printing machine manufacture, force measurement, power-electronics, high-automation, mechanical electrical engineering, drives, switching units, textile and flexible packaging or process orientated companies. Preferable in regions as China, Indonesia, Malaysia, Thailand, Vietnam, Singapore, Pakistan, India were excellent condition are partly available in industrial fields of electrostatic or laser micro material treatments. It includes existent partnerships in laser perforation or surface treatment technology with Chinese laser manufacturer. Regions as South America or East Europe would also be an attractive option. Starting capital or financial support is not required, but a functioning, fair partnership for acquisition of new clients, launch production technology to obtain unique product characteristics and improve turnovers. We will be pleased to exchange further details by e-mail. Existent business contacts: China, Indonesia, USA, France, Spain, Germany, Russia, Vietnam, Pakistan, Malaysia, India, Argentina, Chile, Cuba, Venezuela, Mexico, Brazil, Thailand, Ukraine, South Africa. Specific information is to find on our websites.

Material treatment and microperforation in cluster systems

Web material as regenerated cellulose film, filter, cigarette, tipping, roll-your-own RYO, make-your own MYO, wall, decoration, transparent, coated, laminate, sack, bag or packaging paper, bonded fabrics, spun bonded non-woven, food, fruit, medical, under roof house or agriculture vegetable covering, packs, technical textiles, fabrics, laminate with base weights 20 g/m2-180 g/m2, thicknesses 10-80 microns, up to 20 g/m2 LPDE coatings are perforate electro statically micro, or by laser with micro or macro holes for wide range of application purposes.

Technology

ELECTROSTATIC NANO MICRO CLUSTER PERFORATION or material treatment, based at micro discharging and sparking, plasma tunnel effects with gas atomic ionization in nano second time windows. The pores are normally statistical irregularly distributed in controlled size ranges from 0.05-80 microns diameter and analogically, under LASER or MICRO or MACRO PERFORATION, arranged in diameter sizes from 60-200 microns, at best non-inclined holes und holes rows of diverse arrangement comprehension. For the naked human eye invisible electrostatic nano or micro perforations may be arranged in areas or zone bands with specific distances within its web. Controlled pore sizes in wide ranges from 0.050-80 micron diameters by holes sequences up to 16 million pores per second and 0.1-3 mill Joule discharge energy for each pore. Process and power electronics patent grant with DE10328937.

Performance

Arrangements of zones are usually carried out in width from 2 to 6mm and pores density of 15 up to 250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface-all-over design. Electro static perforations allow porosity levels from 80-2,500 Coresta Units (ml/min/2cm2, 1,000Pa), equality from 40 down to 3 Gurley material web widths from 100-2,000mm at web speeds of up to 500 m/min, depending on porosity and material consistency in relation to its ability to perforate.

Physical Properties

One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic micro cluster perforation. Which means pore sizes from 0.050-80 microns diameter by up to 5 million per square meter. This is due to the water’s greater surface tension which hampers the permeation through the relatively small micro pores. These and other physical advantages of the relatively small pores necessarily demand the application of the cluster perforation method because alternative perforation or processes are NOT feasible, too expensive or simply uneconomical and would not lead to a successful application.

Products, applications, advantages

breathable and ventilated mass products as cigarette, tipping, filter, packaging, plug wrap, refinish or fine paper booklet, bible, printing, flexo, magazine, promotion, flyers or newspaper with improved or modified surface property decoration or gift paper with thin coating films PVC laminate, Vinyl, decoration or wall paper to eliminate one side condensation effects enable control gas exchanges, avoid rises of mildew or rottenness joint or corner Kraft paper tapes to avoid glue bubbles and enables material diffusion fleece bonding material with thin plastic film layers for outdoor and under roof protection or covering, wooden houses, etc., enables gas exchanges technical textiles for gas exchanges to avoid condensation processes breathable overalls, heavy duty or disposable work dresses, trousers, aprons, jackets or shoes made of thin PE fleeces or other material thin PP or PE contacted Kraft paper bag, cement sacks, plaster, maize, grain, pet food, granulate or powder for gained air outlet or blowing during filling processes with multiple time reduce efficiency keep packed products in the same barrier condition as without micro perforation extending storage, live time or durability of certain goods and products biotopes and prevention of water pollution synthetic, real leather, or cloth inlets for comfortable non sweat wearing under wet, high humidity and tropical condition soap, deodorant, hygiene, beauty creams, baby care or other packaging products which needs smell suggestion for marketing indication and buying advantages vegetable, flowers or food with paper packaging replacements for gas exchanges bread, rolls, fruits or food to improve the freshness and aroma technical multi layer foils for industry, medical, bioengineering or filtration purposes, surface modification or improve roughness micro filter, membranes, battery separation layers, bio or lab analytic, alcohol liquid or blood filtration, clean room, agriculture plant applications reduction or force growth rates of bio processes

Differences and system integration

It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. Moving material web base weights from 20-180 grams per square meters by thicknesses 10-80 microns are possible to use. Including defect inspection, process automation, moisture vapor transmission rate, abrasion resistance of lamination, water proof, ventilated or breathable fabrics. Our state-of-the-art industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labeling, complex production lines or other machines and production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features and properties.

Micro laser perforation technology

Laser perforation in general, possible to perforate by pulsed or enlarged focused laser beams are holes sizes from 60-200 microns at density of holes of typically 10-30 holes per cm, holes sequences 100,000-400,000 holes per second at a maximal of 16 punctured rows by laser distributed over the material web width with traditional systems or machines. Means in cigarette, tipping, plug wrap, filter, packaging, packs, tear tape, plastic and other material webs. With porosity levels from 100-3,000 C. U., normally in web widths from 100-500 mm at web speeds of up to 600 m/min, depending on porosity and material consistency in relation to its ability to perforate.

IPM’s laser cluster material treatment and microperforation technology

LPM-1 is patent granted DE102004001327 and operates with quadruple Co2 carbon or other laser beam inputs up to 4 Kilowatt to a high power twin vacuum level multiplexer to generate up to 200 individual laser output channels, perforation rows across the web material, combines automatic positioned laser perforation heads, focus setting, web speeds up to 400 m/min, web widths up to 2,000mm, up to 2,500,000 holes per second, jumbo roll-by-roll production, optical inline permeability as perforation line position control, porosity feedback, hi-tech automation level and other features. Each laser micro perforation lines can archive 100-1,000 C.U.

Industry fields

The conception of high power twin level laser beam multiplexer enables hundred options in other industry application fields as cutting, cut-off, welding, surface finishing, high-speed drilling, ablation, cleaning, micromachining, polishing, forming, melting, surface treatment, roughness improvement. Each of 200 single laser beams is coupled via flexible hollow fibers allows treatment processes or microperforation heads easy to position in X across and in Y direction of running web or static placed sheet material. The automatic processes, equipments and devices open now outstanding possibilities in industry, metal, plastic, domestic, tobacco product, medical, hygienic, wall covering, security cards, bank notes or food application. LPM-1 means cluster material treatment at wide web, large area, surface or whole material treatment, high power dual rotation laser beam splitter, twin multiplexer level, CO2, YAG, EXCIMER, DIODE, SOLID STATE laser with multiple optical inputs, flexible hollow waveguide fiber, HCW, HWG and up to 200 output channels.

Material treatment with robot handling for stainless steel, ceramic, aluminum, wafer, glass, ceramic, brass, copper, wafer, silicon, plastic sheets, titanium, jewelry, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining, hybrid laser cutting machines or stand along systems.

Anti piracy counterfeiting design and cluster system

As known offline laser perforation machines or processes generating strait holes lines in web direction of the running tipping or other material sheets. Excluding spray laser designs which looks similar as random holes into certain zone areas as electrostatic perforation. The world wide new and patent pending DE102004012081 Micro Laser Line technology generating cluster pattern, micro holes, sinus, waves, zigzag, cryptograms, logos, holograms, brand names or other kind of perforation designs in web direction which can look like as a group of micro laser lines. Concerned tipping paper means non coaxial circumference at the cigarette filter. New beam divert moving, scanning, flipping elements control each single laser perforation lines in across material direction which are precise focused for micro holes in ranges from 50-120 microns. All to uses for laser sources and types as Co2, YAG, EXCIMER, UV, FIBER, SOLID STATE or DIODE.

Super high-speed Co2 laser beam control

Technologically as ultra-high scan speeds up to 4,000 Hz or 240,000 rpm with commercial air-bearing motors. REAL galvanometer scanner alternatives, precise laser beam deflection up to 4 Kilowatt Co2 by high dynamic performances. From 8-15mm laser beam aperture diameter, advantage beam quality factor M2 less 0.9 for focus spots down to 60 micron. Absolute diffraction limits, because small focused spot sizes which are proportional inversely of laser beam input diameter. In other words, larger laser beam apertures will produce smaller focused spot sizes, as especially needed for micro cluster perforation, drilling and other micro machining applications.

Spin actuator with special optical coating, optimized outer shape, very precise rotation balance by inner body laser ablation, hollow body with inner cavities by low mass material condition, excellent relation of stiffness-to-weight, high hardness, adapted total vibration free vacuum cylinder case, asymmetrically rotary reflection cones from 40-80mm base diameter, average mirror surface roughness lower as 0.1 micron, form accuracy lower 0.01 micron, operation sequences are precise synchronize with material speed. Envelope curves of the selected perforation pattern are storage and calculated by PLC control before single holes and holes groups supervised during production processes.

Product process advantages enable total different product indicators and milestones against other laser perforation or material treatment processes which allows significant product property, trademark indications, patent claims, unique company features in micro perforation of tipping, cigarette packaging or other paper or material. E.g. wide range of laser perforation groups as common active ventilation zone to obtain several advances in air stream distributions into cigarette filter, perfect perforation line guiding around cigarette filters or other food, domestic, industry products to assure constant porosity results.

Several pattern or wave line design for different brands, number of holes or pattern with 10 or 20 per cm length are constant, porosity range 100-1,000 C.U., holes sizes 60-120 micron, holes densities from 100,000-500,000 holes per second in total.1-6 perforation pattern, lines, marks or scripts can combines a group, perforation hole, pattern quality or porosity remains in standard levels.

Other web material, substrate or products are treatable in similar processes, existent laser perforation, treatment machines are able to modify with new optical, micro mechanical and control elements. Low investment and finance budget of technical modifications because exchanges of certain elements, complete devices are adaptable on existent off-line perforation machines or other laser treatment handling systems. Capability to adapt beam divert devices or units at on-line perforation system at cigarette making machines up 12,000cpm.

OESP-1 OLP-1 multiple ventilation of mass products

Electrostatic perforation has been used since 30 years for ventilation of non-filter cigarettes to create a directed and guided air bypass. For this purpose, cigarette paper for some MYO or RYO and almost every kind of filter cigarettes tipping papers are perforated electro statically offline in zones from 2.0–6.0mm width or in rows width by uses of sealed-off laser to reduce the harmful substances such as nicotine and condensate down to countries restricted levels. Another effect is the possibility to control the degree of ventilation of cigarettes. IPM inline technology and former patents EP0460369, DE4018209 enables cigarette tipping paper perforation while cigarette making processes to reduce nicotine and condensate levels for non filter cigarettes.

The electrostatic inline multiple perforation process opening now new possibilities for cigarette tipping paper ventilation during cigarette manufacturing by full integration of perforation equipment or cassettes. This provides for uniform, intensive and very powerful perforation and the cigarette paper treated can be continuously supplied to the cigarette machine for further processing in the longitudinal direction of the cigarette. Advantages, direct mechanical integration of perforation units, functional interfacing and EMI level in according of international CE conformity, EG, EN, NEC, CCC standards archiving high production efficiencies and controllable ventilation grades on highly automated cigarette machines. Dual IGBT power electronics and multiple perforation performances cross the strips and circumference of each cigarette, allows problem less perforations on high-speed cigarette making machines up to 12,000cpm at MAX-S, MK9, Protos80, Protos90.

Online perforation with patent granted high-speed laser multiplexer, 8 laser lines, 10.6 microns wavelength, Co2 sealed-off e.g. M2



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