Prevent and fix die casting die failure modes heat check breakout soldering of aluminum laminar fill
Description
pulled from site's meta descriptionDie casting die failure modes Die surface treatment coatings for die casting dies, plastic injection molds using Metallife and Thermallife to prevent heat checking, cavitation breakout and pitting, soldering, porosity along with reducing down time from these failures.
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Categories:
- AboutUs AutoGen
- heat checking
- fatigue cracking
- breakout from cavitation
- Metallife
- Thermallife
- Metalife
- Thermalife
- die life
- tool life
- porosity
- lamination
- laminar fill
- pitting
- coatings
- die surface treatments
- die casting
- die cast die welding
- thermal fatigue
- premature tool failure
- edm effect
- gate erosion
- washout
- peening
- shot peening
- fnc
- ferritic nitrocarburizing
- nitrocarburizing
- nitro-carburizing
- dynablue
- dyna-blue
- dyna blue
- case hardening
- nitriding
- die substrate
- die soldering
- reduce scrap
- reduce die casting scrap rate reduction
- texturing
- die surface texturing
- casting texturing
- compressive stress
- stress relieving
- stress temper
- lubricity
- die lube retention
- die spray
- improved flow
- reduce flow lines
- gate and runner systems
- gate texturing
- rocklinzing
- balzers
- phygen
- colorado school of mines
- philo
- salt bath
- melonite
- Metal life
- Metal life process
- metallife process
- die casting surface treatments
- die surface treatment
- die surface engineering
- metal life surface treatment
- die lube
- die lubricant
- die casting lubricant
- die lubricity
- metallife peening
- die shot peening
- laser peening
- precision peening
- precision peening process
- precision shot peening
- precision shot peening process
- residual stress
- controlled residual stress
- compressive stress texturing
- controlling residual stress
- reducing residual stress
- residual compressive stress
- surface compression
- weld peening
- weld shot peening
- cycle failure
- surface coating
- die casting coating
- coating process
- die surface coating
- mechanical coating
- mechanical coating process
- casting porosity
- breakout
- die breakout
- diamond polishing
- diamond polish
- flash
- flash reduction
- reduced flashing
- flashing
- gross cracking
- NADCA
- North American Die Casting Association
- shot blasting
- abrasive blasting
- blasting
- stress relief
- ion bond diffusions
- solder of die casting dies
- blistering
- blast sand blast cleaning
- blanking/stamping
- blanking
- stamping
- drawing
- draw forming
- Hot Work Steels
- Cold Work Steels
- Powdered Metal
- HSLA
- High Strength Low Alloy steel